UGV-FR-VI Glass Turntable Metal Parts Optical Sorting Machine
High-Capacity 12-Camera Visual Inspection System
The UGV-FR-VI is a robust, large-format optical sorting machine designed for the comprehensive inspection of medium-to-large flat components. Featuring an expanded 800mm high-transmittance glass detection disc, this system supports a powerful configuration of up to 12 industrial cameras. This extensive multi-view capability allows for simultaneous top, bottom, side, and angled inspections, eliminating blind spots on complex workpieces. With a measurement accuracy of ±0.002mm and a sorting speed of ≤500 pcs/min, the UGV-FR-VI delivers uncompromising quality control for automotive stampings, electronic hardware, and precision fasteners.
✅ 800mm Large-Format Glass Platform for Increased Versatility
✅ 12-Camera Matrix for 360° Blind-Spot-Free Inspection
✅ Ultra-High Precision: ±0.002mm Repeatability
✅ AI-Core: UZVISION Platform with Deep Learning Defect Detection
소프트웨어의 장점
12-Camera Multi-Angle Inspection
This system supports up to 12 cameras, enabling multi-angle coverage to inspect complex parts like stepped nuts. It reliably detects defects such as thread damage and side cracks that are often missed by single-view systems.
Large Glass Turntable & Stable Structure
Equipped with an 800mm glass turntable and weighing 900kg with a 4KW drive, the machine offers superior stability for smooth handling of larger workpieces. This robust design ensures consistent ±0.002mm accuracy during high-speed operation.
High Precision & High-Speed Detection
It achieves a detection accuracy of ±0.002mm at speeds up to approximately 500 pieces per minute. The system inspects various dimensional and appearance defects, including edges, head size, inner holes, pits, and cracks.
AI-Powered Vision Platform
The system runs on an NVIDIA GPU and UNITECHO's proprietary software suite: UZVISION, UIDI, and the AI defect generation tool UIDG. This allows rapid synthetic defect sample creation and model training, significantly reducing deployment time for new applications.
Modular Design & Automated Integration
It supports flexible feeding via belt or rail conveyors and integrates seamlessly with peripheral equipment like loaders and storage bins. This enables a fully automated "inspect-to-package" workflow by connecting directly with downstream packaging systems.
사용 시나리오
자동차 스탬핑 부품 광학 분류 솔루션
The 800mm Glass Turntable Optical Sorting Machineutilizes its large disc to inspect flat automotive brackets and shims for burrs and flatness deviations. Its 12-camera setup covers the entire profile, ensuring these structural components fit perfectly during vehicle assembly.
자동차 고무 및 씰링 부품 광학 선별 솔루션
The glass table allows for non-contact inspection of oil seals and gaskets, preventing deformation during the testing process. The system effectively detects flash and flow marks on both the sealing lip and outer diameter, ensuring leak-free performance in engine applications.
자동차 패스너 광학 분류 솔루션
Designed for critical fasteners like flange nuts and lock washers, the system measures thread pitch and inner diameters to ±0.002mm. Multi-view cameras simultaneously check for plating peeling and heat-treatment discoloration, preventing defective fasteners from entering the supply chain.
전자 구조 부품 광학 분류 솔루션
Internal structural frames and SIM card trays are rigorously inspected for bending and dimensional accuracy. The system verifies that these intricate flat parts stay within tolerance to ensure the precise alignment of internal components in smart devices.
전자 초정밀 부품 광학 분류 솔루션
Utilizing high-magnification lenses, the system sorts micro-screws and contacts to identify microscopic burrs or deformation. This ensures robust electrical performance in miniaturized devices by detecting micron-level defects on tiny connectivity parts.
전자 금속 하드웨어 광학 분류 솔루션
For aesthetic metal parts like laptop hinges and camera rings, the 800mm Glass Turntable Optical Sorting Machinedetects minute surface scratches and anodizing defects. Comprehensive camera coverage ensures that side-walls and chamfered edges meet the strict cosmetic standards of high-end consumer electronics.
반도체 수동 부품 광학 선별 솔루션
Large batches of chip resistors and capacitors are sorted for dimensional uniformity and termination quality. High throughput capabilities help manufacturers maintain yield rates while filtering out components with electrode defects.
반도체 패키지 디바이스 광학 분류 솔루션
The machine inspects semiconductor devices and heat spreaders for lead coplanarity, utilizing advanced lighting to detect micro-cracks and marking defects. This ensures that only structurally sound packages proceed to final assembly, minimizing the risk of device failure.
의료용 사출 성형 소모품 광학 분류 솔루션
The system ensures the safety of medical consumables like vial caps and syringe plungers by detecting black spots and molding defects in a clean environment. The glass platform enables non-contact inspection essential for meeting FDA and GMP compliance requirements.
의료 전자 부품 광학 분류 솔루션
The 800mm Glass Turntable Optical Sorting Machineinspects delicate connectors and sensors used in diagnostic equipment for pin alignment and surface oxidation. Its high-precision dimensional checks guarantee the reliability of electronic interfaces in life-saving medical devices.
군용 정밀 패스너 광학 분류 솔루션
For mission-critical applications, the 800mm Glass Turntable Optical Sorting Machineprovides 100% inspection of specialized locknuts and washers. It verifies thread integrity, surface finish, and dimensional tolerances to eliminate failure risks in high-stress military environments.
탄약 부품 광학 분류 솔루션
The system inspects flat ammunition components such as casing bases and primer cups for indentations, scratches, and manufacturing inconsistencies. Automated high-speed sorting ensures the reliability of supplies while removing human error from the critical inspection process.
제품 매개변수
| 항목 | UGV-D-VI | UGV-ER-VI | UGV-FR-VI | UGV-GR-VI |
|---|---|---|---|---|
| 모델 | UGV-D-VI | UGV-ER-VI | UGV-FR-VI | UGV-GR-VI |
| 감지 디스크 직경 | 500mm | 600mm | 800mm | 1000mm |
| 장비 크기 | 928*1000*1900 | 1060*1060*1900 | 1280*1280*1980 | 1280*1480*1980 |
| 장비 무게 | 750KG | 800KG | 900KG | 1000KG |
| 전압 | 220VAC(표준) | 220VAC(표준) | 220VAC(표준) | 220VAC(표준) |
| 빈도 | 50HZ/60HZ | |||
| 전원 | 3KW | 4KW | ||
| 기압 | 0.5-0.8Mpa | |||
| 적용 가능한 공작물 | Utilizing the high light transmittance of glass, workpieces that can be placed stably on the glass plate can be inspected. | |||
| 먹이기 방법 | Belt and rail conveyors | |||
| 먹이기 방향 | 시계 방향/반시계 방향 | |||
| Inspection items | Dimensional and appearance defects, such as diagonal edges, head size, stem, inner hole, pits, cracks, tooth damage, etc. | |||
| 최대 카메라 수 | 4 개 | 8 Pcs | 12 개 | 16 개 |
| 속도 | ±800Pcs/min | ±600Pcs/min | ±500Pcs/min | |
| 정확성 | ≥±0.002mm | |||
| 액세서리 추가 가능 | It can be equipped with vertical feeding machines, climbing machines, storage bins, etc., and can be connected to packaging and baling machines. | |||
| 컴퓨터 | 표준 I7 산업용 컴퓨터(NVIDIA 고성능 그래픽 카드가 장착된 AI 알고리즘) | |||
| 소프트웨어 플랫폼 | All support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + AI algorithm platform UIDI + AI defect generation software UIDG. | |||
비디오
일치하는 제품
전문가에게 문의 자세한 내용
Get 문의
유니테코 기술
유니테코는 2013년에 설립되었으며 중국 쑤저우에 본사를 두고 있습니다. 머신 비전 Al 기술을 핵심으로 머신 비전, 자동화, 인공 지능 및 기타 기술을 산업 애플리케이션과 심층적으로 통합하는 데 전념하고 있습니다. R&D, 생산, 판매 및 서비스에 중점을 둔 새로운 하이테크 기업입니다.