UGV-FR-VI Glass Turntable Metal Parts Optical Sorting Machine
High-Capacity 12-Camera Visual Inspection System
The UGV-FR-VI is a robust, large-format optical sorting machine designed for the comprehensive inspection of medium-to-large flat components. Featuring an expanded 800mm high-transmittance glass detection disc, this system supports a powerful configuration of up to 12 industrial cameras. This extensive multi-view capability allows for simultaneous top, bottom, side, and angled inspections, eliminating blind spots on complex workpieces. With a measurement accuracy of ±0.002mm and a sorting speed of ≤500 pcs/min, the UGV-FR-VI delivers uncompromising quality control for automotive stampings, electronic hardware, and precision fasteners.
✅ 800mm Large-Format Glass Platform for Increased Versatility
✅ 12-Camera Matrix for 360° Blind-Spot-Free Inspection
✅ Ultra-High Precision: ±0.002mm Repeatability
✅ AI-Core: UZVISION Platform with Deep Learning Defect Detection
ソフトウェアの利点
12-Camera Multi-Angle Inspection
This system supports up to 12 cameras, enabling multi-angle coverage to inspect complex parts like stepped nuts. It reliably detects defects such as thread damage and side cracks that are often missed by single-view systems.
Large Glass Turntable & Stable Structure
Equipped with an 800mm glass turntable and weighing 900kg with a 4KW drive, the machine offers superior stability for smooth handling of larger workpieces. This robust design ensures consistent ±0.002mm accuracy during high-speed operation.
High Precision & High-Speed Detection
It achieves a detection accuracy of ±0.002mm at speeds up to approximately 500 pieces per minute. The system inspects various dimensional and appearance defects, including edges, head size, inner holes, pits, and cracks.
AI-Powered Vision Platform
The system runs on an NVIDIA GPU and UNITECHO's proprietary software suite: UZVISION, UIDI, and the AI defect generation tool UIDG. This allows rapid synthetic defect sample creation and model training, significantly reducing deployment time for new applications.
Modular Design & Automated Integration
It supports flexible feeding via belt or rail conveyors and integrates seamlessly with peripheral equipment like loaders and storage bins. This enables a fully automated "inspect-to-package" workflow by connecting directly with downstream packaging systems.
使用シナリオ
自動車プレス部品光学選別ソリューション
The 800mm Glass Turntable Optical Sorting Machineutilizes its large disc to inspect flat automotive brackets and shims for burrs and flatness deviations. Its 12-camera setup covers the entire profile, ensuring these structural components fit perfectly during vehicle assembly.
自動車用ゴムとシール部品 光学選別ソリューション
The glass table allows for non-contact inspection of oil seals and gaskets, preventing deformation during the testing process. The system effectively detects flash and flow marks on both the sealing lip and outer diameter, ensuring leak-free performance in engine applications.
自動車用ファスナーの光学選別ソリューション
Designed for critical fasteners like flange nuts and lock washers, the system measures thread pitch and inner diameters to ±0.002mm. Multi-view cameras simultaneously check for plating peeling and heat-treatment discoloration, preventing defective fasteners from entering the supply chain.
電子構造部品 光選別ソリューション
Internal structural frames and SIM card trays are rigorously inspected for bending and dimensional accuracy. The system verifies that these intricate flat parts stay within tolerance to ensure the precise alignment of internal components in smart devices.
エレクトロニクス微小精密部品光学選別ソリューション
Utilizing high-magnification lenses, the system sorts micro-screws and contacts to identify microscopic burrs or deformation. This ensures robust electrical performance in miniaturized devices by detecting micron-level defects on tiny connectivity parts.
電子金属ハードウェア光選別ソリューション
For aesthetic metal parts like laptop hinges and camera rings, the 800mm Glass Turntable Optical Sorting Machinedetects minute surface scratches and anodizing defects. Comprehensive camera coverage ensures that side-walls and chamfered edges meet the strict cosmetic standards of high-end consumer electronics.
半導体受動部品光選別ソリューション
Large batches of chip resistors and capacitors are sorted for dimensional uniformity and termination quality. High throughput capabilities help manufacturers maintain yield rates while filtering out components with electrode defects.
半導体パッケージデバイス光選別ソリューション
The machine inspects semiconductor devices and heat spreaders for lead coplanarity, utilizing advanced lighting to detect micro-cracks and marking defects. This ensures that only structurally sound packages proceed to final assembly, minimizing the risk of device failure.
医療用射出成形消耗品 光学選別ソリューション
The system ensures the safety of medical consumables like vial caps and syringe plungers by detecting black spots and molding defects in a clean environment. The glass platform enables non-contact inspection essential for meeting FDA and GMP compliance requirements.
医療用電子部品光選別ソリューション
The 800mm Glass Turntable Optical Sorting Machineinspects delicate connectors and sensors used in diagnostic equipment for pin alignment and surface oxidation. Its high-precision dimensional checks guarantee the reliability of electronic interfaces in life-saving medical devices.
軍用精密ファスナーの光学選別ソリューション
For mission-critical applications, the 800mm Glass Turntable Optical Sorting Machineprovides 100% inspection of specialized locknuts and washers. It verifies thread integrity, surface finish, and dimensional tolerances to eliminate failure risks in high-stress military environments.
弾薬部品光学選別ソリューション
The system inspects flat ammunition components such as casing bases and primer cups for indentations, scratches, and manufacturing inconsistencies. Automated high-speed sorting ensures the reliability of supplies while removing human error from the critical inspection process.
製品パラメーター
| 項目 | UGV-D-VI | UGV-ER-VI | UGV-FR-VI | UGV-GR-VI |
|---|---|---|---|---|
| モデル | UGV-D-VI | UGV-ER-VI | UGV-FR-VI | UGV-GR-VI |
| 検出ディスク直径 | 500mm | 600mm | 800mm | 1000mm |
| 機材サイズ | 928*1000*1900 | 1060*1060*1900 | 1280*1280*1980 | 1280*1480*1980 |
| 機材重量 | 750KG | 800KG | 900KG | 1000KG |
| 電圧 | 220VAC（標準） | 220VAC（標準） | 220VAC（標準） | 220VAC（標準） |
| 頻度 | 50HZ/60HZ | |||
| パワー | 3KW | 4KW | ||
| 空気圧 | 0.5-0.8Mpa | |||
| 適用ワーク | ガラスの光透過率の高さを生かし、ガラス板上に安定して載せることができるワークを検査することができる。. | |||
| 給餌方法 | ベルトコンベヤとレールコンベヤ | |||
| 給餌方向 | 時計回り/反時計回り | |||
| 検査項目 | 斜めのエッジ、ヘッドサイズ、ステム、内孔、ピット、クラック、歯の損傷などの寸法および外観の欠陥。. | |||
| カメラの最大台数 | 4個 | 8個 | 12個 | 16個 |
| スピード | ±800個/分 | ±600個/分 | ±500個/分 | |
| 精度 | ≥±0.002mm | |||
| アクセサリーの追加も可能 | 垂直供給機、クライミングマシン、貯蔵ビンなどを装備することができ、包装機やベーリングマシンに接続することができる。. | |||
| コンピューター | 標準的なI7産業グレードコンピュータ（NVIDIAの高演算能力グラフィックカードを搭載したAIアルゴリズム） | |||
| ソフトウェア・プラットフォーム | UNITECHOの3つの自社開発ソフトウェアアルゴリズムプラットフォームをすべてサポートしている：UZVISIONビジョンプラットフォーム＋AIアルゴリズムプラットフォームUIDI＋AI欠陥生成ソフトウェアUIDG。. | |||
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UNITECHO株式会社は2013年に設立され、中国蘇州に本社を置く。マシンビジョンアル技術を核心とし、マシンビジョン、オートメーション、人工知能、その他の技術と産業アプリケーションを深く融合させることに力を注いでいる。研究開発、生産、販売、サービスに重点を置く新しいハイテク企業である。.