UGO-FB-II の二重ガラス ディスク ゴムは光学分類機械を分けます
Ultimate Dual-Platform Performance for Maximum Production Scale
The UGO-FB-II represents the flagship of the double glass disc series, featuring two massive 800mm detection platforms operating simultaneously with an advanced 24-camera vision system. Engineered for the highest-volume rubber seal manufacturing environments, this premium dual-platform architecture delivers unmatched production capacity while maintaining exceptional inspection precision. Integrating UIDI AI deep learning with slope climbing feeding and packaging automation, the UGO-FB-II provides comprehensive defect detection on O-rings, gaskets, and oil seals, making it the ultimate solution for tier-1 automotive and pharmaceutical manufacturers demanding maximum throughput without quality compromise.
✅ Dual 800mm Large-Format Glass Discs for maximum production capacity
✅ 24 High-Resolution Cameras with 360° prism module coverage
✅ UIDI + UIDG AI Platforms for autonomous model training and rapid deployment
✅ Heavy-Duty 1000KG Architecture for industrial-scale stability
ソフトウェアの利点
Industrial-Scale Dual 800mm Platform
The UGO-FB-II features two independent 800mm glass disc platforms—the largest in the industry—operating simultaneously to deliver maximum production throughput. This flagship dual-platform architecture supports the highest volume manufacturing requirements while maintaining the precision and quality standards demanded by automotive and medical industries.
Advanced 24-Camera Multi-Angle System
Equipped with 24 industrial-grade cameras strategically distributed across both 800mm platforms, the system achieves complete 360-degree inspection coverage using prism modules and telecentric optics. This comprehensive camera array eliminates all blind spots and ensures that even microscopic defects on complex seal geometries are detected with exceptional accuracy across both platforms.
UIDI Autonomous AI Training Platform
Powered by UNITECHO's proprietary UIDI deep learning platform, the system enables customers to independently develop and optimize AI detection models without requiring specialized data science expertise. The intelligent algorithm adapts to diverse rubber material characteristics and effectively distinguishes genuine defects from acceptable surface variations, dramatically reducing false rejection rates.
UIDG Rapid Synthetic Defect Generation
The integrated UIDG software eliminates traditional model training bottlenecks by generating realistic synthetic defect samples on demand. Manufacturers can rapidly deploy new product models and complete AI training in hours rather than weeks, ensuring maximum production flexibility and minimal downtime during product changeovers.
Heavy-Duty 1000KG Stability Platform
Built on a robust 1000kg industrial chassis supporting dual 800mm glass discs, the UGO-FB-II delivers exceptional mechanical stability essential for high-precision optical inspection at maximum production speeds. The heavy-duty construction with precision vibration isolation ensures consistent ±0.01mm repeatability throughout continuous 24/7 production operations.
Integrated Production Line Automation
The optimized slope climbing machine feeding system provides gentle, vibration-free product transport ideal for soft rubber components at maximum throughput. Combined with integrated packaging machine connectivity and automated sorting, the system achieves complete lights-out production automation from raw material input through final packaging and quality documentation.
使用シナリオ
自動車用ゴムおよびシーリング部品
The UGO-FB-II delivers maximum-capacity inspection of critical engine O-rings, transmission oil seals, valve stem seals, and bearing seal rings for tier-1 automotive suppliers requiring highest throughput. The 24-camera system across dual 800mm platforms detects microscopic burrs, flash, cracks, and contamination on sealing surfaces, preventing fluid leakage failures in high-pressure powertrain applications.
電子プラスチック部品
The UGO-FB-II inspects precision waterproof gaskets, environmental seals, and camera module O-rings for high-volume smartphone and tablet production at maximum speeds. The dual 800mm platform with 24-camera coverage verifies IP67/IP68 waterproof integrity by detecting flow marks, shrinkage voids, and cosmetic defects.
エレクトロニクス超精密部品
The system inspects micro-O-rings and ultra-small silicone seals (down to 5mm OD) for wireless earbuds, smartwatches, and AR/VR devices with high-magnification telecentric optics across 24 cameras. The dual 800mm platform architecture delivers maximum throughput capacity while maintaining ±0.01mm dimensional accuracy for automated micro-assembly operations.
医療用射出成形消耗品
The flagship dual 800mm system provides maximum-throughput sterile inspection of pharmaceutical-grade rubber stoppers, syringe plungers, infusion set gaskets, and vial seals for large-scale pharmaceutical manufacturing. The 24-camera AI system ensures compliance with FDA 21 CFR Part 211, ISO 13485, and EU MDR standards by detecting contamination particles, dimensional deviations, and material defects.
軍用特殊素材部品
The UGO-FB-II provides maximum-capacity inspection of military-specification seals manufactured from fluoroelastomers (FKM/FFKM), perfluoroelastomers, and aerospace-grade silicones for defense contractors. The dual 800mm platform verifies Mil-Spec dimensional tolerances and surface perfection for components exposed to extreme conditions (-65°C to +325°C) in defense aircraft and naval systems requiring full AS9100 traceability
製品パラメーター
| カテゴリー | 項目 | UGO-E2-1 | UGO-F2-1 |
|---|---|---|---|
| Device Model | モデル | UGO-E2-1 | UGO-F2-1 |
| 設備パラメーター | 検出ディスク直径 | 600mm * 2 | 800mm * 2 |
| 機材サイズ | 11508502120 | 141024102280 | |
| 機材重量 | 950KG | 1000KG | |
| 電圧 | 220VAC（標準） | 220VAC（標準） | |
| 頻度 | 50HZ/60HZ | 50HZ/60HZ | |
| パワー | 4KW | 4KW | |
| 空気圧 | 0.5-0.8Mpa | 0.5-0.8Mpa | |
| 技術的特徴 | 適用ワーク | O-rings, flat gaskets, rectangular gaskets, bearing seals, oil seals and other rubber products. | O-rings, flat gaskets, rectangular gaskets, bearing seals, oil seals and other rubber products. |
| 検出外観項目 | Burr, raw edge, flow mark, mold dirt, material, sticky skin, pitting, crack, fracture, lack of parts, impurities, etc. | Burr, raw edge, flow mark, mold dirt, material, sticky skin, pitting, crack, fracture, lack of parts, impurities, etc. | |
| 検出サイズ範囲 | 外径5～65mm、厚さ1.0～6.0mm | 外径5～65mm、厚さ1.0～6.0mm | |
| 給餌方法 | スロープクライミングマシン供給 | スロープクライミングマシン供給 | |
| カメラの最大台数 | 24 Pcs | 24 Pcs | |
| スピード | 120-1500pcs/min (Depending on product specifications or number of cameras) | 120-1500pcs/min (Depending on product specifications or number of cameras) | |
| 精度 | 繰り返し精度 ±0.01mm | 繰り返し精度 ±0.01mm | |
| 吐出口 | 5 discharge ports (OK port, dimension NG port, plane NG port, NG port, uncertain port) | 5 discharge ports (OK port, dimension NG port, plane NG port, NG port, uncertain port) | |
| 周辺施設 | 包装機 | 包装機 | |
| コンピューター | Standard industrial-grade computer (AI algorithm equipped with NVIDIA high-power graphics card) * 2 | Standard industrial-grade computer (AI algorithm equipped with NVIDIA high-power graphics card) * 2 | |
| ソフトウェア・プラットフォーム | All support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + AI algorithm platform UID + AI detect generation software UIDG. | All support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + AI algorithm platform UID + AI detect generation software UIDG. |
ビデオ
適合製品
UPD-H-2500は、細長い円筒部品、シャフト、ロッドの厳密な検査用に設計された特殊なベルト式光学選別機です。ガラスやインデックスプレート方式と異なり、UPD-H-2500は安定性の高いベルトトランスミッションシステムを採用し、細長いワークの全長をサポートすることで、高速搬送中の転がりや位置ずれを効果的に防止します。UNITECHOの高度な画像処理システムと統合することで、寸法不良や表面不良を途切れることなく連続的に検出し、自動車用シャフト、精密ピン、長尺ファスナーなどに理想的なソリューションを提供します。.
長尺シャフトとロッドの安定性に特化したベルトコンベヤ ✅。
円筒形部品の連続高速検査
AIを搭載したUZVISIONプラットフォームとUIDG欠陥生成ソフトウェア
✅ 大量生産ラインのノンストップ・フロー設計
UTH-500型鋼帯式光選別機は、ばね部品の精密検査用に設計された最先端のソリューションです。高解像度の検出システムにより、変形、断線、溶接部などの欠陥を効率的に識別し、圧縮ばね、引張ばねなど様々なばねの品質管理を保証します。.
✅ 正確な欠陥同定のための高分解能検出
圧縮スプリングと引張スプリングの効率的な検査
✅ 簡単な操作とセットアップのためのユーザーフレンドリーなインターフェイス
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UNITECHO株式会社は2013年に設立され、中国蘇州に本社を置く。マシンビジョンアル技術を核心とし、マシンビジョン、オートメーション、人工知能、その他の技術と産業アプリケーションを深く融合させることに力を注いでいる。研究開発、生産、販売、サービスに重点を置く新しいハイテク企業である。.