ソフトウェアの利点
Zero Negative Deviation Technology
Unlike weighing machines that estimate quantity, the MAX-VY25 uses vision to count individual items. It guarantees "No Negative Deviation", meaning customers never receive fewer parts than ordered. This significantly reduces customer complaints regarding shortages.
High-Speed CCD Imaging Algorithm
Utilizing a high-speed CCD camera and proprietary logic distribution software, the system processes 8,000 to 10,000 pieces per minute. It resolves the "unit weight error" problem common in rubber and injection molded parts, ensuring accuracy regardless of material density variations.
Rapid Changeover & Data Storage
The intelligent operating system allows for one-key switching between products. It can store data for over 1,000 different product types, making it instantly ready for use without complex recalibration.
Seamless ERP Integration
Designed for Industry 4.0, the machine supports direct connection to ERP systems. Production data, counting records, and packaging logs are fully traceable, providing complete visibility into the manufacturing process.
使用シナリオ
自動車用ゴムおよびシーリング部品
The machine specifically addresses the counting challenges of O-rings and oil seals, bypassing weight fluctuations caused by temperature or batch differences to deliver unwavering accuracy.
自動車用精密機械加工部品
It is widely used for packaging high-end precision pins and valve cores, ensuring the strict quantity control required by automotive OEMs is met consistently.
Automotive Plastic Parts & Structural Components
The system delivers accurate, high-speed packaging of plastic clips and fasteners, streamlining the production of automotive interior assembly kits.
エレクトロニクス超精密部品
The system resolves the challenge of quantifying ultra-light micro-screws (M1.0-M3.0) and tiny springs, detecting mixed parts and debris to ensure absolute kit purity for consumer electronics.
電子プラスチック部品
It efficiently counts small plastic buttons and optical lenses, providing a reliable alternative to weighing methods which are often affected by static electricity and weight fluctuations.
Passive Components
It serves as the ideal solution for the bulk packaging of MLCCs, resistors, and capacitors, eliminating the static damage risks associated with vibratory weighers while ensuring precise inventory control.
Packaged Components
The machine provides non-contact counting for IC chips and discrete devices, effectively preventing lead deformation while maintaining high throughput speeds.
半導体相互接続
It guarantees the exact count of loose pins and terminals for downstream assembly, preventing connectivity issues caused by component shortages.
Medical Fasteners & Implants
The MAX-VY25 ensures 100% quantity accuracy for high-value titanium bone nails and screws, utilizing "No Negative Deviation" technology to guarantee that surgical kits are complete and compliant with safety standards.
医療用射出成形消耗品
This machine accurately counts sterile rubber stoppers and syringe plungers, using advanced vision algorithms to overcome the unit weight variances inherent in rubber materials.
医療用電子部品
The system safely packages miniature sensors and electrodes using non-contact counting to ensure exact quantities without causing physical damage to sensitive medical devices.
ミリタリー精密ファスナー
The machine guarantees absolute zero-error counting for aviation maintenance kits, eliminating the risks of Foreign Object Damage (FOD) and logistics discrepancies in mission-critical supply chains.
軍事用光電子部品
It counts sensitive optical filters and small lenses without physical contact, preserving their flawless optical performance for defense applications.
製品パラメーター
| 主な技術パラメーター | |
|---|---|
| モデル | MAX-VY25 |
| Efficiency | 8000-10000pcs/min |
| Detectable size | 2mm-50mm |
| Technical precision | 0-3% No negative deviation |
| Power requirements (Voltage/Power/Frequency/Rating current) | AC220V±10%50HZ/60HZ |
| Weight | 300kg |
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ユナイトエコー・テクノロジー
UNITECHO株式会社は2013年に設立され、中国蘇州に本社を置く。マシンビジョンアル技術を核心とし、マシンビジョン、オートメーション、人工知能、その他の技術と産業アプリケーションを深く融合させることに力を注いでいる。研究開発、生産、販売、サービスに重点を置く新しいハイテク企業である。.