インデックスプレート光選別機
The UNITECHO UFC/UFP Index Plate Series is a specialized line of optical sorting machines engineered specifically for the inspection of “non-standing” or “headless” workpieces such as screws, bolts, rivets, and precision shafts. Unlike flat glass tables, this series utilizes a high-stability rail conveyor feeding system (track-based) to suspend parts by their heads, ensuring vertical alignment during high-speed rotation.
Available in detection disc diameters ranging from 285mm to 500mm, these machines are powered by high-torque motors (up to 4KW) to handle heavy industrial hardware. The series supports industry-leading configurations of up to 12 high-resolution cameras, enabling comprehensive 360-degree inspection of threads, dimensions, and internal features. With UNITECHO’s proprietary AI algorithms (UZVISION & UIDI) and NVIDIA computing power, the UFC/UFP series delivers micron-level accuracy (≥ ±0.002mm) at speeds up to 600 pieces per minute, making it the definitive solution for fastener quality control.
製品シリーズ
The UNITECHO UFP-D-IV is a top-tier inspection system for large, complex hanging parts with a 500mm detection disc and 4KW drive. It features up to 12 high-resolution cameras for comprehensive analysis, ensuring zero blind spots. This machine offers precise inspections at ±250 pcs/min with ±0.002mm accuracy, ideal for critical aerospace and automotive applications.
✅ Massive 500mm Index Plate for Large Component Capacity
✅ 12-Camera Support for Comprehensive 360° & Internal Inspection
✅ Heavy-Duty 4KW Power System for High-Torque Stable Rotation
NVIDIAハイコンピューティング・グラフィックスによるAIパワー・ディープラーニング
The UFP-B-IV Index Plate Optical Sorting Machine is designed for inspecting suspended components like screws and bolts. With a 4KW drive system, it ensures stable, continuous operation. Equipped with a 285mm detection disc and rail conveyor, it provides vibration-free 360° inspections at ±400 pcs/min with ±0.002mm accuracy. Utilizing UNITECHO’s AI ecosystem, it guarantees defect-free quality control for automotive, medical, and electronics.
✅ 285mm Index Plate with Rail Conveyors for Hanging Part Stability
✅ High-Performance 4KW Motor System for Heavy-Duty Operation
✅ 4-Camera Optical Array for Multi-Angle Dimension & Defect Analysis
NVIDIAハイコンピューティング・グラフィックスによるAIパワー・ディープラーニング
As the flagship model for high-volume production, the 500mm Index Plate Optical Sorting Machine features a large 500mm disc and supports up to 12 cameras for superior coverage. Its precision rail conveyor securely suspends non-standing parts like bolts for stable rotation, achieving speeds of ±600 pcs/min with ≥ ±0.002mm accuracy. Powered by UNITECHO’s AI ecosystem, it delivers comprehensive 360° inspection for demanding automotive and military applications.
✅ Large 500mm Index Plate for High-Throughput & Larger Component Handling
✅ 12-Camera Array Capability for Complete 360° No-Blind-Spot Inspection
✅ High-Speed Processing: ±600 pcs/min with Industrial AI Acceleration
✅ Stable Rail Conveyor Feeding specifically for “Head-Hanging” Parts
High-Precision Index Inspection for Fasteners and Non-Standing Parts
The UFC-C-IV is a specialized index plate optical sorting machine designed specifically for the rigorous inspection of workpieces that cannot stand independently, such as screws, bolts, and suspended components. Built with a 300mm detection disc and a robust rail conveyor feeding system, this machine utilizes a 4-camera setup to perform comprehensive dimensional and defect analysis. With a detection speed of ±450 pcs/min and industry-leading accuracy of ≥ ±0.002mm, the UFC-C-IV is the ideal solution for manufacturers requiring zero-defect quality control for hanging automotive fasteners, medical screws, and precision hardware.
✅ 300mm Index Plate System
Optimized for Hanging/Suspended Workpieces
✅ 4-Camera Optical Array for Multi-Angle Thread and Surface Inspection
✅ AI-Powered Deep Learning with NVIDIA High-Computing Graphics Card
✅ High-Precision Sorting up to ±450 pcs/min with ≥ ±0.002mm Accuracy
製品比較
製品分類の利点
Specialized Rail Conveyor for Hanging Stability
The system utilizes a precision rail conveyor design to securely hang top-heavy parts by their heads, eliminating the wobbling common with belt sorters. This ensures that long screws and stepped shafts remain perfectly vertical for accurate geometric measurement.
Comprehensive 12-Camera Multi-View Analysis
Supporting up to 12 cameras (on D-series models), the system offers redundant viewing angles for threads and internal bores. This configuration eliminates blind spots, reliably detecting complex defects like thread laps and internal blockages.
AI-Driven Defect Recognition & Generation
Powered by NVIDIA computing and UNITECHO's UIDI/UIDG software, the system auto-generates defect samples to solve AI "cold starts." It accurately distinguishes functional defects from cosmetic stains, significantly reducing setup time and false rejection rates.
High-Torque Industrial Performance
Equipped with heavy-duty 3KW to 4KW drive systems, these machines maintain consistent rotation stability even under heavy loads. This robust engineering ensures high throughput (up to 600 pcs/min) without compromising inspection repeatability.
Seamless Smart Factory Automation
Designed as a quality hub, the series connects directly with vertical feeders and automatic packaging lines. Its integrated data management system logs all defect statistics, providing full traceability for an unmanned "inspect-to-package" workflow.
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UNITECHO株式会社は2013年に設立され、中国蘇州に本社を置く。マシンビジョンアル技術を核心とし、マシンビジョン、オートメーション、人工知能、その他の技術と産業アプリケーションを深く融合させることに力を注いでいる。研究開発、生産、販売、サービスに重点を置く新しいハイテク企業である。.
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