UFP-B-IV インデックスプレート金属部品光選別機
The UFP-B-IV Index Plate Optical Sorting Machine is designed for inspecting suspended components like screws and bolts. With a 4KW drive system, it ensures stable, continuous operation. Equipped with a 285mm detection disc and rail conveyor, it provides vibration-free 360° inspections at ±400 pcs/min with ±0.002mm accuracy. Utilizing UNITECHO’s AI ecosystem, it guarantees defect-free quality control for automotive, medical, and electronics.
✅ 285mm Index Plate with Rail Conveyors for Hanging Part Stability
✅ High-Performance 4KW Motor System for Heavy-Duty Operation
✅ 4-Camera Optical Array for Multi-Angle Dimension & Defect Analysis
NVIDIAハイコンピューティング・グラフィックスによるAIパワー・ディープラーニング
ソフトウェアの利点
Optimized for Non-Standing Parts
The specialized rail conveyor securely hangs workpieces by their heads, eliminating the wobbling common with belt sorters. This ensures long screws and bolts remain perfectly vertical, guaranteeing precise geometric measurement during inspection.
Robust 4KW High-Torque Performance
Featuring an upgraded 4KW power system, the UFP-B-IV delivers superior drive capability for consistent rotation under heavy workloads. This high-torque performance ensures throughput stability and measurement repeatability even with large steel fasteners.
Industrial AI Ecosystem
Powered by NVIDIA graphics and deep learning, the system intelligently distinguishes functional defects from cosmetic variations. Proprietary UIDG software enables rapid defect sample generation, drastically minimizing training time for new product setups.
Precision Dimensional & Defect Screening
Achieving ≥ ±0.002mm accuracy, the system rigorously checks critical dimensions, OCR, and surface integrity. It excels at identifying internal "blocked holes" in hollow parts and detecting material cracks, pitting, and flow marks.
Seamless Smart Factory Integration
Designed for automation, the UFP-B-IV connects seamlessly with vertical feeders and packaging units via a flexible discharge system. This enables a fully unmanned quality control line, streamlining operations from initial feeding to final baling.
使用シナリオ
自動車用精密機械加工部品
For non-standing machined components like valve stems and transmission pins, the machine’s hanging stability ensures precise concentricity and runout measurements. The system detects minute dimensional deviations of ±0.002mm, ensuring these critical parts fit perfectly within engine and gearbox assemblies.
自動車用ファスナー
The 285mm Index Plate Optical Sorting Machine utilizes rails to securely hang and inspect automotive bolts, wheel studs, and flange screws. It provides 360-degree analysis of thread integrity and head dimensions at high speeds, preventing assembly line stoppages caused by damaged or out-of-spec fasteners.
3Cエレクトロニクス構造部品
Leveraging Instant One-Key Measuring technology, the system verifies complex geometric tolerances—including flatness, hole positions, and profile contours—on smartphone mid-frames and SIM trays for slim, high-density devices.
3C Electronics Micro-precision Parts
Handling micro-fasteners and precision connecting pins, the system utilizes high-magnification optics to verify dimensions down to the micron level. It ensures that miniature components used in wearable devices and precision instruments are free from deformation and manufacturing flaws.
半導体相互接続
The machine is highly effective for inspecting elongated connector pins, pogo pins, and terminal leads that require hanging stability. It accurately measures pin straightness and plating integrity to guarantee reliable electrical connectivity in high-density semiconductor packaging.
医療用ファスナー
Designed to handle delicate medical hardware, this system rigorously inspects surgical screws and dental implants for surface contamination and microscopic burrs. The high-resolution 4-camera setup ensures that every fastener meets strict hygiene and dimensional standards required for patient safety.
軍用精密ファスナーの光学選別ソリューション
For mission-critical aerospace and defense applications, the system inspects high-strength alloy fasteners for stress cracks, material voids, and precise geometry. It guarantees 100% compliance with rigorous military specifications, ensuring reliability in extreme operational environments.
弾薬部品光学選別ソリューション
The machine is optimized to inspect cartridge cases and projectile bodies, specifically utilizing its optical angles to check for "blocked holes" and casing deformations. The rail-fed design stabilizes these cylindrical parts to accurately detect internal flaws that could lead to dangerous firing malfunctions.
製品パラメーター
| モデル | UFC-C-IV | UFC-D-IV | UFP-B-IV | UFP-D-IV | |
|---|---|---|---|---|---|
| UFC-C-IV | UFC-D-IV | UFP-B-IV | UFP-D-IV | ||
| 設備パラメーター | 検出ディスク直径 | 300mm | 500mm | 285mm | 500mm |
| 機材サイズ | 8608601913 | 106010601913 | 106010601870 | 124412441870 | |
| 機材重量 | 700KG | 800KG | 750KG | 800KG | |
| 電圧 | 220VAC（標準） | ||||
| 頻度 | 50HZ/60HZ | ||||
| パワー | 3KW | 4KW | |||
| 空気圧 | 0.5-0.8Mpa | ||||
| 技術的特徴 | 適用ワーク | Suitable for detecting workpieces that cannot stand, such as screws, bolts and other workpieces that can be hung. | |||
| 給餌方法 | Rail conveyors | ||||
| 給餌方向 | 時計回り/反時計回り | ||||
| Inspectable items | Thickness, diameter, diagonal, blocked holes, cracks, characters, pits and other dimensional appearance defects | ||||
| カメラの最大台数 | 4個 | 12個 | 4個 | 12個 | |
| スピード | ±450Pcs/min | ±600個/分 | ±400Pcs/min | ±250Pcs/min | |
| 精度 | ≥±0.002mm | ||||
| アクセサリーの追加も可能 | It can be equipped with vertical feeding machines, climbing machines, turnover systems, etc., and can be connected to packaging and baling machines. | ||||
| コンピューター | 標準的なI7産業グレードコンピュータ（NVIDIAの高演算能力グラフィックカードを搭載したAIアルゴリズム） | ||||
| ソフトウェア・プラットフォーム | All support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + AI algorithm platform UIDI + AI defect generation software UIDG | ||||
ビデオ
適合製品
UPD-H-2500は、細長い円筒部品、シャフト、ロッドの厳密な検査用に設計された特殊なベルト式光学選別機です。ガラスやインデックスプレート方式と異なり、UPD-H-2500は安定性の高いベルトトランスミッションシステムを採用し、細長いワークの全長をサポートすることで、高速搬送中の転がりや位置ずれを効果的に防止します。UNITECHOの高度な画像処理システムと統合することで、寸法不良や表面不良を途切れることなく連続的に検出し、自動車用シャフト、精密ピン、長尺ファスナーなどに理想的なソリューションを提供します。.
長尺シャフトとロッドの安定性に特化したベルトコンベヤ ✅。
円筒形部品の連続高速検査
AIを搭載したUZVISIONプラットフォームとUIDG欠陥生成ソフトウェア
✅ 大量生産ラインのノンストップ・フロー設計
UTH-500型鋼帯式光選別機は、ばね部品の精密検査用に設計された最先端のソリューションです。高解像度の検出システムにより、変形、断線、溶接部などの欠陥を効率的に識別し、圧縮ばね、引張ばねなど様々なばねの品質管理を保証します。.
✅ 正確な欠陥同定のための高分解能検出
圧縮スプリングと引張スプリングの効率的な検査
✅ 簡単な操作とセットアップのためのユーザーフレンドリーなインターフェイス
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UNITECHO株式会社は2013年に設立され、中国蘇州に本社を置く。マシンビジョンアル技術を核心とし、マシンビジョン、オートメーション、人工知能、その他の技術と産業アプリケーションを深く融合させることに力を注いでいる。研究開発、生産、販売、サービスに重点を置く新しいハイテク企業である。.