ソフトウェアの利点
High-Efficiency V-Shaped Design
Features an innovative 8-channel V-shaped structure (expandable to 16, 24, or 32) that ensures rapid and flexible material flow. This design supports high-speed production lines, achieving counting speeds of up to 60 bottles per minute with smooth operation.
AI-Powered Precision Counting
Powered by UNITECHO’s proprietary Deep Learning AI algorithms and the UIDI training platform, the system guarantees an ultra-low error rate (≤ 1‰). It intelligently distinguishes overlapping items to ensure absolute accuracy in quantity control.
Broad Material Versatility
Engineered to handle a wide variety of industrial and medical materials, including fasteners (nuts, bolts), plastic parts, and pharmaceutical pills/capsules. The system adapts easily to high-bottle-speed and small-quantity counting requirements without complex re-tooling.
Intelligent Software Ecosystem
The system utilizes advanced pattern recognition to automatically detect the shape, position, and orientation of the workpiece. This eliminates the need for Backed by the comprehensive UIDG defect generation software and a massive industrial defect database, the system allows for rapid model construction. The user-friendly interface ensures that anyone can operate the machine easily, simplifying new product setup and data management.time-consuming alignment or expensive fixtures—simply place the part on the stage, and the software handles the rest.
使用シナリオ
自動車用ファスナー
The multi-channel design offers high-speed counting for screws, bolts, and nuts, ensuring 100% quantity accuracy for packaging and assembly kits.
自動車用ゴムおよびシーリング部品
Ideal for counting O-rings and small gaskets. The non-contact vision system prevents deformation that often occurs with mechanical counters.
自動車用精密機械加工部品
Accurately counts small pins, shafts, and connectors, eliminating "short-shipping" errors caused by unit weight variations in turned parts.
エレクトロニクス超精密部品
The perfect solution for micro-screws, springs, and tiny contacts. It automatically rejects foreign materials while delivering exact counts for accessory packaging.
電子金属金物
Handles shielding cans and small metal brackets efficiently, replacing error-prone weighing scales for high-value inventory control.
電子プラスチック部品
Suitable for counting small plastic keys, buttons, and optical lenses without scratching their surfaces
半導体受動部品
Designed for bulk MLCCs, resistors, and capacitors. The system eliminates static damage risks and ensures precise quantification for inventory management.
半導体パッケージ・デバイス
Offers non-contact counting for IC chips and discrete devices, preventing physical damage to leads and packages.
半導体相互接続
Accurately counts loose pins and terminals, ensuring the correct number of parts are prepared for bag-feeding packaging.
Medical Fasteners & Implants
Ensures absolute quantity accuracy for high-value titanium screws and bone nails, preventing costly shortages in surgical kits.
医療用射出成形消耗品
Provides hygienic, non-contact counting for sterile rubber stoppers and syringe caps, avoiding cross-contamination risks.
医療用電子部品
Safely counts delicate sensors and miniature electronics without physical stress, ensuring component integrity.
ミリタリー精密ファスナー
Verifies the exact count of aviation screws and bolts for maintenance kits, eliminating Foreign Object Damage (FOD) risks from extra loose parts.
弾薬部品
Safely processes small energetic components like primers and bullets. The non-contact vision technology significantly reduces physical impact risks compared to mechanical feeders.
軍事用光電子部品
Counts sensitive optical filters and small lenses without surface contact, preserving their optical performance.
製品パラメーター
| カテゴリー | Details |
|---|---|
| 主な技術パラメーター | - |
| 機材モデル | D835/D850/D890 |
| カウント効率 | 60 本/分 ① 筒 |
| カウントエラー | ≤ 1‰ ② |
| Total Power | 0.9KW |
| 電源 | AC 220V±10% 50Hz±1% |
| 使用空気圧 | 0.5-0.8 MPa |
| 空気消費量 | ≤ 1.0m³/min |
| 全体寸法 | 【D835】L1067mm×W540mm×H1090mm |
| 【D850】L1930mm×W680mm×H1440mm | |
| 【D890】L2020mm×W980mm×H1374mm | 高さはフィートを含む |
| Total Mass | 160kg |
| 製品概要 | D835/D850/D890 are multi-channel visual counting machines with two-stage vibrating plate feeding and multi-channel framework. They are suitable for counting small-quantity materials at high bottle speeds. All models can be expanded to 16, 24, or 32 channels according to customer needs to improve counting efficiency. |
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ユナイトエコー・テクノロジー
UNITECHO株式会社は2013年に設立され、中国蘇州に本社を置く。マシンビジョンアル技術を核心とし、マシンビジョン、オートメーション、人工知能、その他の技術と産業アプリケーションを深く融合させることに力を注いでいる。研究開発、生産、販売、サービスに重点を置く新しいハイテク企業である。.