Ventajas del software
Dual Platform Architecture for Doubled Throughput
The series pioneers a dual, independent glass disc detection architecture, significantly boosting overall production efficiency to twice that of conventional single-disc screeners. Both the 600mm and 800mm models are designed to meet the continuous, high-efficiency inspection needs of ultra-high-volume component manufacturing in the automotive and medical sectors.
AI Deep Learning for Rapid Model Deployment
The integrated UIDI AI platform empowers customers to autonomously train and iterate models even with limited samples, drastically reducing the dependency on massive, expert-labeled datasets. By combining this with the UIDG defect generation software, the system rapidly creates synthetic defect samples for model optimization, substantially accelerating new product introduction and model construction time.
24-Camera System Ensures 360° Comprehensive Detection
The equipment employs up to 24 high-resolution industrial cameras and advanced optical systems, ensuring high-quality, high-coverage image acquisition across both platforms. This multi-camera setup, especially with the optional 360° prism detection module, enables comprehensive, all-around defect capture for complex and irregular parts like O-rings and oil seals.
High-Stability Industrial Design Guarantees Precision
A heavy-duty, industrial-grade frame (up to 1000KG for the UGO-FB-II) is employed to effectively absorb vibrations during high-speed operation, guaranteeing long-term stability. The system delivers exceptional detection precision (Repeatability ± 0.01 mm), providing reliable quality assurance and data support for ultra-high-volume production environments.
Escenarios de uso
Componentes de caucho y sellado para automoción
The UGO Double Glass Disc Series is specifically designed for the ultra-high-precision, ultra-high-volume defect inspection of automotive O-rings, oil seals, gaskets, and other rubber sealing components. It efficiently screens for burrs, cracks, material shortages, pitting, mixed parts, and stains, ensuring the reliability of critical automotive seals with models like the UGO-FB-I and the maximum capacity UGO-FB-II.
Elementos de fijación para automoción
Utilizing high-precision vision technology, the UGO series can also be applied for inspecting the appearance and dimensional flaws of fasteners such as screws, nuts, and washers used in the automotive sector. This capability meets the strict quality standards and high throughput demands of automotive component logistics, rapidly sorting out issues like head dimension errors or plating defects with the UGO-FB-I and UGO-FB-II.
Piezas electrónicas de microprecisión
The UGO-FB-I is ideal for the high-efficiency and high-accuracy screening of miniature O-rings and sealing gaskets used in smart terminals and wearable devices. It guarantees that these critical micro-components meet strict dimensional tolerances and are free of surface blemishes, ensuring the sealing and assembly performance of electronic products.
Electrónica Metal Hardware
For small metal parts (e.g., metal gaskets, connectors) used in 3C products, the UGO-FB-I can perform high-speed, high-precision inspection. It quickly sorts out defects like burrs, scratches, deformation, and dimensional deviations, meeting the fast-paced, high-precision requirements of the 3C industry.
Componentes semiconductores pasivos
The UGO-FB-I can be deployed for dimension al and appearance defect detection of passive components like small capacitors and inductors. It screens out non-conforming items with extreme efficiency and precision, ensuring the quality and reliability of components before the subsequent placement and packaging stages.
Interconexiones de semiconductores
The UGO-FB-I is suitable for the batch screening of appearance and critical dimensions for semiconductor connectors, such as pin headers and sockets. Due to its high repeatability, it can effectively detect issues like pin coplanarity and pitch alignment, thereby ensuring reliable electronic connectivity.
Consumibles de moldeo por inyección para uso médico
The series is highly suitable for high-speed, high-precision non-contact inspection of medical-grade consumables like rubber stoppers and sealing rings. Both the UGO-FB-I and UGO-FB-II ensure dimensional accuracy and a flawless surface, while recording data for product traceability, adhering to stringent medical standards.
Fijaciones médicas
For precision fasteners used in medical devices (such as surgical screws), the UGO-FB-I can quickly screen for critical geometric dimensions and appearance defects on the head and threads. Its high-precision detection ensures the reliability of medical fasteners, meeting rigorous standards for implantation and assembly.
Parámetros del producto
| Categoría | Artículo | UGO-E2-I | UGO-F2-I |
|---|---|---|---|
| Modelo de equipo | Model: | UGO-E2-I | UGO-F2-I |
| Equipment Parameter | Detection disc diameter | 600mm * 2 | 800mm * 2 |
| Equipment size | 1150*1850*2120 | 1410*2410*2280 | |
| Equipment weight | 950KG | 1000KG | |
| Voltage | 220VAC (Standard) | 220VAC (Standard) | |
| Frequency | 50HZ/60HZ | 50HZ/60HZ | |
| Power | 4KW | 4KW | |
| Air pressure | 0.5-0.8Mpa | 0.5-0.8Mpa | |
| Technical Characteristic | Applicable workpiece | O-rings, flat gaskets, rectangular rings, bearing seals, oil seals and other rubber products. | O-rings, flat gaskets, rectangular rings, bearing seals, oil seals and other rubber products. |
| Detection appearance items | Burr, burr, flow mark, sticky skin, black spot, crack, fracture, mold, indentation, impurities, pitting, scratch, etc. | Burr, burr, flow mark, sticky skin, black spot, crack, fracture, mold, indentation, impurities, pitting, scratch, etc. | |
| Detection size range | Outer diameter 5-65mm, mold 1.0mm-6.0mm Quarter diameter 5-65mm, thickness 1.0mm-6.0mm | Outer diameter 5-65mm, mold 1.0mm-6.0mm Quarter diameter 5-65mm, thickness 1.0mm-6.0mm |
|
| Feeding method | Slope climbing machine feeding | Slope climbing machine feeding | |
| Maximum number of cameras | 24 Pcs | 24 Pcs | |
| Speed | 120-1500pcs/min (Depending on product specifications or number of cameras) | 120-1500pcs/min (Depending on product specifications or number of cameras) | |
| Accuracy | Repeatability ±0.01mm | Repeatability ±0.01mm | |
| Discharge opening | 5 outlets (OK port, dimension NG port, plane NG port, NG port, uncertain port) | 5 outlets (OK port, dimension NG port, plane NG port, NG port, uncertain port) | |
| Peripheral facilities | Packaging machine | Packaging machine | |
| Computer mainframe | Standard 17 industrial-grade computer (AI algorithm equipped with NVIDIA high computing power graphics card) * 2 | Standard 17 industrial-grade computer (AI algorithm equipped with NVIDIA high computing power graphics card) * 2 | |
| Software platform | Supports UNITECHO three self-developed AI algorithm platforms: UZVUSION vision platform + AI algorithm platform UIDI + AI defect generation software UIDG. | Supports UNITECHO three self-developed AI algorithm platforms: UZVUSION vision platform + AI algorithm platform UIDI + AI defect generation software UIDG. |
Vídeo
Productos a juego
The UF-TZ-08 Passage Regulation Inspection Machine is designed for precise inspection of threaded holes and through holes. Utilizing a go/no-go gauge method, it efficiently determines whether the hole diameters meet standard specifications, distinguishing between acceptable and non-acceptable parts. This machine is crucial for maintaining quality control in industries where precise hole dimensions are critical.
✅ Automated Go/No-Go Gauging for Threads and Bores
✅ High-Sensitivity Torque Control to Prevent Part Damage
✅ Effective Detection of Internal Pitch, Depth, and Blockages
✅ Seamless Integration with Optical Sorting Lines
The UPD-H-2500 is a specialized belt-type optical sorting machine engineered for the rigorous inspection of elongated cylindrical parts, shafts, and rods. Unlike glass or index plate systems, the UPD-H-2500 utilizes a high-stability belt transmission system to support the full length of slender workpieces, effectively preventing rolling or misalignment during high-speed transport. Integrated with UNITECHO’s advanced vision system, it delivers continuous, uninterrupted detection of dimensional and surface defects, making it the ideal solution for automotive shafts, precision pins, and long fasteners.
✅ Specialized Belt Conveyor for Long Shaft & Rod Stability
✅ Continuous High-Speed Detection for Cylindrical Components
✅ AI-Powered UZVISION Platform with UIDG Defect Generation Software
✅ Non-Stop Flow Design for High-Volume Production Lines
The UTH-500 Steel Belt Type Optical Sorting Machine is a state-of-the-art solution designed for the precise inspection of spring components. With its high-resolution detection system, it efficiently identifies defects such as deformation, broken wires, and weld points, ensuring quality control for various spring types including compression and tension springs.
✅ High-Resolution Detection for Accurate Defect Identification
✅ Efficient Inspection of Compression and Tension Springs
✅ User-Friendly Interface for Easy Operation and Setup
✅ Nearly 360° Comprehensive Inspection
✅ High Precision and Efficiency in Detection
Para más información, póngase en contacto con los expertos
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Tecnología Unitecho
UNITECHO Co, Ltd. fue fundada en 2013 y tiene su sede en Suzhou, China. Con la tecnología de visión artificial Al como núcleo, se ha comprometido a integrar profundamente la visión artificial, la automatización, la inteligencia artificial y otras tecnologías con aplicaciones industriales. Es una nueva empresa de alta tecnología centrada en I+D, producción, ventas y servicio.
Teléfono
+86-159-0216-9777
Correo electrónico
Dirección
No.5 Linghou Road. Zona de alta tecnología de Fenhu. Distrito de Wujiang. Ciudad de Suzhou. Provincia de Jiangsu