Máquina clasificadora óptica de piezas metálicas UGV-D-VI de mesa giratoria para vidrio
The UGV-D-VI is a high-efficiency glass turntable sorting machine designed for the rapid inspection of flat, stable workpieces. Featuring a 500mm high-transparency glass disc and a 4-camera optical system, it offers the highest throughput in its series, reaching speeds of ±800 pcs/min. With a precision of ≥ ±0.002mm, this compact unit utilizes UNITECHO’s AI ecosystem to detect dimensional and surface defects on nuts, stamping parts, and electronic hardware, ensuring zero-defect output for high-volume production lines.
✅ 500mm Glass Turntable for Stable, Vibration-Free Inspection
✅ Ultra-High Speed: Up to ±800 pcs/min for Maximum Throughput
✅ 4-Camera System for Top, Bottom, and Side Defect Analysis
✅ AI-Powered UZVISION Platform with UIDG Defect Generation Software
Ventajas del software
Advanced Multi-Camera Array
The Glass Turntable Optical Sorting Machine features a 4 to 16 camera array for versatile inspections. It uses the glass plate's high light transmittance to perform comprehensive inspections, eliminating blind spots and ensuring reliable defect detection on various components.
Micron-Level Dimensional Accuracy
This machine ensures precision with ±0.002mm repeatability accuracy, automatically measuring critical dimensions. It replaces manual gauging, providing detailed quantitative data for each part.
Rapid Model Switching
UIDG software enables quick setup for new inspection recipes, addressing the "cold start" issue. This minimizes downtime during product changeovers.
Flexible Feeding and Integration
The machine supports various feeding methods for easy production line integration. It can connect to different machines, creating a fully automated end-of-line solution.
Robust Data Traceability
It records detailed defect data for rejected parts, facilitating SPC analysis. This helps manufacturers identify and address production issues in real-time.
Escenarios de uso
Solución de clasificación óptica de piezas de estampación de automoción
Flat automotive clips and shims are inspected on the glass table for flatness, profile distortion, and burrs using a specialized bottom-light setup. This instantly detects missing tabs or stamping die marks that exceed tolerance limits, ensuring only perfect parts reach the assembly line.
Solución de clasificación óptica de componentes de caucho y sellado para automoción
The friction-free glass surface is perfect for inspecting rigid rubber seals and gaskets for flash, flow marks, and mold contamination. This ensures the integrity of components used in critical engine and braking systems where leak prevention is paramount.
Solución de clasificación óptica de piezas mecanizadas de precisión para automoción
Precision bushings and valve seats undergo comprehensive 360° inspection on the glass disc to verify surface finish and geometric tolerances. The multi-camera system detects chatter marks and tool damage, ensuring flawless performance in transmission and steering assemblies.
Automotive Fasteners Optical Sorting Solution
The UGV-GR-VI is ideal for sorting automotive nuts and washers with ±0.002mm accuracy, ensuring strict adherence to safety standards. It precisely verifies critical thread dimensions and head heights to prevent assembly line stoppages caused by mixed or oversized parts.
Componentes estructurales electrónicos Solución de clasificación óptica
Leveraging Instant One-Key Measuring technology, the system verifies complex geometric tolerances—including flatness, hole positions, and profile contours—on smartphone mid-frames and SIM trays for slim, high-density devices.
Electrónica Piezas de microprecisión Solución de clasificación óptica
It precisely measures dimensional deviations in shielding cans and small flat hardware to ensure strict adherence to functional standards.
Electrónica Metal Hardware Solución de clasificación óptica
It precisely measures dimensional deviations in shielding cans and small flat hardware to ensure strict adherence to functional standards.
3C Electronics Solución de clasificación óptica de piezas de plástico
Leveraging Instant One-Key Measuring technology, the system verifies complex geometric tolerances—including flatness, hole positions, and profile contours—on smartphone mid-frames and SIM trays for slim, high-density devices.
Solución de clasificación óptica de componentes semiconductores pasivos
The series inspects the external dimensions and termination quality of passive components, detecting chips, cracks, and electrode defects. This ensures that only structurally sound components proceed to tape-and-reel packaging for final delivery.
Solución de clasificación óptica de dispositivos semiconductores empaquetados
IC packages and heat spreaders are inspected for flatness and marking legibility to prevent device failure during board mounting. High-resolution imaging identifies minute package cracks or delamination risks, ensuring high yield rates.
Consumibles médicos para moldeo por inyección Solución de clasificación óptica
The glass plate system ensures the sterility of syringe plungers and vial caps by eliminating human contact during inspection. It detects black spots and molding flash, ensuring compliance with strict pharmaceutical hygiene and safety regulations.
Solución de clasificación óptica de componentes electrónicos médicos
Electrical contacts and connectors used in medical devices are inspected for plating quality and dimensional accuracy to ensure reliability. The system guarantees that critical components in diagnostic equipment are free from oxidation or deformation.
Fijaciones militares de precisión Solución de clasificación óptica
For aerospace and defense, the system provides 100% inspection of high-strength lock nuts and washers to verify thread integrity and surface coatings. This rigorous screening prevents catastrophic failures in the high-vibration environments typical of military vehicles.
Solución de clasificación óptica de componentes de munición
The machine inspects flat ammunition components like primers for indentations, scratches, and dimensional uniformity. High-speed sorting capabilities ensure the reliability and safety of small-caliber components in mass production environments.
Parámetros del producto
| Artículo | UGV-D-VI | UGV-ER-VI | UGV-FR-VI | UGV-GR-VI |
|---|---|---|---|---|
| Modelo | UGV-D-VI | UGV-ER-VI | UGV-FR-VI | UGV-GR-VI |
| Detection disc diameter | 500mm | 600mm | 800mm | 1000mm |
| Equipment size | 928*1000*1900 | 1060*1060*1900 | 1280*1280*1980 | 1280*1480*1980 |
| Equipment weight | 750KG | 800KG | 900KG | 1000KG |
| Voltage | 220VAC (standard) | 220VAC (standard) | 220VAC (standard) | 220VAC (standard) |
| Frequency | 50HZ/60HZ | |||
| Power | 3KW | 4KW | ||
| Air pressure | 0.5-0.8Mpa | |||
| Applicable workpiece | Utilizing the high light transmittance of glass, workpieces that can be placed stably on the glass plate can be inspected. | |||
| Feeding method | Belt and rail conveyors | |||
| Feeding direction | clockwise/counterclockwise | |||
| Inspection items | Dimensional and appearance defects, such as diagonal edges, head size, stem, inner hole, pits, cracks, tooth damage, etc. | |||
| Maximum number of cameras | 4 Pcs | 8 Pcs | 12 Pcs | 16 Pcs |
| Speed | ±800Pcs/min | ±600Pcs/min | ±500Pcs/min | |
| Accuracy | ≥±0.002mm | |||
| Accessories can be added | It can be equipped with vertical feeding machines, climbing machines, storage bins, etc., and can be connected to packaging and baling machines. | |||
| Computer | Standard I7 industrial-grade computer (AI algorithm equipped with NVIDIA high computing power graphics card) | |||
| Software platform | All support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + AI algorithm platform UIDI + AI defect generation software UIDG. | |||
Vídeo
Productos a juego
The UF-TZ-08 Passage Regulation Inspection Machine is designed for precise inspection of threaded holes and through holes. Utilizing a go/no-go gauge method, it efficiently determines whether the hole diameters meet standard specifications, distinguishing between acceptable and non-acceptable parts. This machine is crucial for maintaining quality control in industries where precise hole dimensions are critical.
✅ Automated Go/No-Go Gauging for Threads and Bores
✅ High-Sensitivity Torque Control to Prevent Part Damage
✅ Effective Detection of Internal Pitch, Depth, and Blockages
✅ Seamless Integration with Optical Sorting Lines
The UPD-H-2500 is a specialized belt-type optical sorting machine engineered for the rigorous inspection of elongated cylindrical parts, shafts, and rods. Unlike glass or index plate systems, the UPD-H-2500 utilizes a high-stability belt transmission system to support the full length of slender workpieces, effectively preventing rolling or misalignment during high-speed transport. Integrated with UNITECHO’s advanced vision system, it delivers continuous, uninterrupted detection of dimensional and surface defects, making it the ideal solution for automotive shafts, precision pins, and long fasteners.
✅ Specialized Belt Conveyor for Long Shaft & Rod Stability
✅ Continuous High-Speed Detection for Cylindrical Components
✅ AI-Powered UZVISION Platform with UIDG Defect Generation Software
✅ Non-Stop Flow Design for High-Volume Production Lines
The UTH-500 Steel Belt Type Optical Sorting Machine is a state-of-the-art solution designed for the precise inspection of spring components. With its high-resolution detection system, it efficiently identifies defects such as deformation, broken wires, and weld points, ensuring quality control for various spring types including compression and tension springs.
✅ High-Resolution Detection for Accurate Defect Identification
✅ Efficient Inspection of Compression and Tension Springs
✅ User-Friendly Interface for Easy Operation and Setup
✅ Nearly 360° Comprehensive Inspection
✅ High Precision and Efficiency in Detection
Para más información, póngase en contacto con los expertos
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Tecnología Unitecho
UNITECHO Co, Ltd. fue fundada en 2013 y tiene su sede en Suzhou, China. Con la tecnología de visión artificial Al como núcleo, se ha comprometido a integrar profundamente la visión artificial, la automatización, la inteligencia artificial y otras tecnologías con aplicaciones industriales. Es una nueva empresa de alta tecnología centrada en I+D, producción, ventas y servicio.
Teléfono
+86-159-0216-9777
Correo electrónico
Dirección
No.5 Linghou Road. Zona de alta tecnología de Fenhu. Distrito de Wujiang. Ciudad de Suzhou. Provincia de Jiangsu