Máquina clasificadora óptica de piezas metálicas UGV-ER-VI de mesa giratoria para vidrio
Ultra-Precision ±0.002mm Visual Inspection System
The UGV-ER-VI Glass Turntable Optical Sorting Machine is a versatile, high-precision optical sorting machine designed for components that require stable, flat placement inspection. Built around a 600mm high-transmittance glass detection disc, this system accommodates up to 8 industrial cameras to perform simultaneous multi-angle inspections (top, bottom, and side). With a robust inspection speed of up to 600 pcs/min and industry-leading measurement accuracy of ±0.002mm, the 600mm Glass Turntable Optical Sorting Machine is the ideal solution for manufacturers demanding zero-defect quality control for nuts, washers, stamped parts, and electronic components.
✅ 600mm High-Transmittance Glass Platform for Stable Inspection
✅ 8-Camera Configuration for Comprehensive Dimensional & Surface Analysis
✅ Micron-Level Precision: ±0.002mm Accuracy for Critical Tolerances
✅ Powered by NVIDIA GPU & UZVISION AI Deep Learning Algorithms
Ventajas del software
High-Stability Glass Plate Technology
The 600mm Glass Turntable Optical Sorting Machineutilizes a specialized glass disc that allows parts to rest naturally flat for vibration-free inspection. This optical clarity enables distortion-free bottom imaging, effectively detecting internal blockages and burrs on washers and seals without the instability of other feeding methods.
AI-Driven Defect Recognition Ecosystem
Powered by UNITECHO’s proprietary software and NVIDIA high-computing GPUs, the system uses deep learning to accurately distinguish real defects from cosmetic variations. This AI ecosystem significantly improves detection rates for irregular defects like scratches and cracks that traditional rule-based algorithms often miss.
Rapid Model Setup with Defect Generation
The integrated UIDG software allows the 600mm Glass Turntable Optical Sorting Machineto autonomously generate virtual defect samples for training the AI model. This drastically reduces setup time for new products, enabling rapid deployment and recipe creation without the need for extensive physical sample collection.
Micron-Level Dimensional Control
Achieving exceptional repeatability of ±0.002mm, this system ensures critical precision for high-stakes industries like semiconductor and aerospace manufacturing. It reliably detects microscopic deviations in head size and concentricity, preventing failures where standard accuracy systems fall short.
Flexible Integration & Data Management
Designed for seamless automation, the system supports various feeding directions and integrates directly with vertical feeders and automatic packaging lines. Real-time data logging provides detailed traceability, automatically sorting parts into distinct discharge ports based on specific dimensional or appearance defects.
Escenarios de uso
Solución de clasificación óptica de piezas de estampación de automoción
Flat metal clips, shims, and intricate stamped components are inspected for diagonal edge defects, burrs, and missing features. The multi-camera setup verifies the profile completeness and surface flatness at speeds up to 600 parts per minute to match high-volume stamping production.
Solución de clasificación óptica de componentes de caucho y sellado para automoción
This system provides non-destructive inspection for oil seals, gaskets, and O-rings, utilizing the glass plate to inspect both sides without flipping the part. It effectively identifies flash, flow marks, and mold contamination that could compromise the sealing integrity of engine and transmission systems.
Solución de clasificación óptica de piezas mecanizadas de precisión para automoción
Small machined gears, bushings, and valve seats are inspected for tooth damage, surface pitting, and chamfer consistency. The high-resolution optics detect minute machining errors and tool marks ensuring the longevity of precision moving parts..
Automotive Fasteners Optical Sorting Solution
The UGV-ER-VI is specifically optimized for sorting automotive nuts, washers, and spacers that sit flat on the glass disc. The ±0.002mm accuracy ensures that critical thread dimensions and inner diameters strictly meet automotive safety standards, preventing assembly issues downstream.
Electrónica Piezas de microprecisión Solución de clasificación óptica
For ultra-small components used in wearables and smartphones, the system's micron-level precision verifies tolerances that are impossible to check manually. It ensures that micro-springs, contacts, and fasteners meet the tightest geometric specifications required for miniaturized devices.
Electrónica Metal Hardware Solución de clasificación óptica
The machine delivers high-speed sorting for micro-nuts, standoffs, and laptop hinge components where surface finish is as important as dimension. It detects plating defects, scratches, and thread crushing to ensure the aesthetic and functional quality of premium consumer electronics.
Solución de clasificación óptica de piezas electrónicas de plástico
Small plastic buttons, lenses, and structural frames are inspected for black spots, short shots, and flash using backlight illumination through the glass table. The AI algorithms distinguish between acceptable cosmetic variations and actual defects to maintain high yield rates.
Solución de clasificación óptica de componentes semiconductores pasivos
The UGV-ER-VI handles MLCCs, chip resistors, and inductors, checking for termination defects, cracks, and dimensional uniformity. Its high accuracy ensures that passive components meet the rigorous standards required for automated PCB assembly.
Solución de clasificación óptica de dispositivos semiconductores empaquetados
The system inspects IC packages and heat spreaders for flatness, marking legibility, and lead integrity. It identifies package cracks or delamination risks that could lead to device failure during final board mounting.
Consumibles médicos para moldeo por inyección Solución de clasificación óptica
The glass plate design is ideal for the hygienic inspection of syringe plungers, rubber stoppers, and vial caps. It detects embedded foreign particles, mold flashing, and deformation, ensuring that medical consumables meet FDA standards for cleanliness and safety.
Solución de clasificación óptica de componentes electrónicos médicos
Precision contacts and connectors for medical devices are inspected for oxidation, bending, and dimensional accuracy. The system ensures high reliability for components used in life-critical monitoring and diagnostic equipment.
Fijaciones militares de precisión Solución de clasificación óptica
Aerospace-grade lock nuts and specialized washers undergo 100% inspection to verify thread integrity and surface coating quality. The system ensures that every fastener meets the zero-failure requirements of military aviation and ground vehicle applications.
Solución de clasificación óptica de componentes de munición
The machine inspects primer cups, anvils, and casing bases for indentations, scratches, and precise diameter control. The high-throughput capability ensures the safety and reliability of small-caliber ammunition components in mass defense production.
Parámetros del producto
| Artículo | UGV-D-VI | UGV-ER-VI | UGV-FR-VI | UGV-GR-VI |
|---|---|---|---|---|
| Modelo | UGV-D-VI | UGV-ER-VI | UGV-FR-VI | UGV-GR-VI |
| Detection disc diameter | 500mm | 600mm | 800mm | 1000mm |
| Equipment size | 928*1000*1900 | 1060*1060*1900 | 1280*1280*1980 | 1280*1480*1980 |
| Equipment weight | 750KG | 800KG | 900KG | 1000KG |
| Voltage | 220VAC (standard) | 220VAC (standard) | 220VAC (standard) | 220VAC (standard) |
| Frequency | 50HZ/60HZ | |||
| Power | 3KW | 4KW | ||
| Air pressure | 0.5-0.8Mpa | |||
| Applicable workpiece | Utilizing the high light transmittance of glass, workpieces that can be placed stably on the glass plate can be inspected. | |||
| Feeding method | Belt and rail conveyors | |||
| Feeding direction | clockwise/counterclockwise | |||
| Inspection items | Dimensional and appearance defects, such as diagonal edges, head size, stem, inner hole, pits, cracks, tooth damage, etc. | |||
| Maximum number of cameras | 4 Pcs | 8 Pcs | 12 Pcs | 16 Pcs |
| Speed | ±800Pcs/min | ±600Pcs/min | ±500Pcs/min | |
| Accuracy | ≥±0.002mm | |||
| Accessories can be added | It can be equipped with vertical feeding machines, climbing machines, storage bins, etc., and can be connected to packaging and baling machines. | |||
| Computer | Standard I7 industrial-grade computer (AI algorithm equipped with NVIDIA high computing power graphics card) | |||
| Software platform | All support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + AI algorithm platform UIDI + AI defect generation software UIDG. | |||
Vídeo
Productos a juego
The UF-TZ-08 Passage Regulation Inspection Machine is designed for precise inspection of threaded holes and through holes. Utilizing a go/no-go gauge method, it efficiently determines whether the hole diameters meet standard specifications, distinguishing between acceptable and non-acceptable parts. This machine is crucial for maintaining quality control in industries where precise hole dimensions are critical.
✅ Automated Go/No-Go Gauging for Threads and Bores
✅ High-Sensitivity Torque Control to Prevent Part Damage
✅ Effective Detection of Internal Pitch, Depth, and Blockages
✅ Seamless Integration with Optical Sorting Lines
The UPD-H-2500 is a specialized belt-type optical sorting machine engineered for the rigorous inspection of elongated cylindrical parts, shafts, and rods. Unlike glass or index plate systems, the UPD-H-2500 utilizes a high-stability belt transmission system to support the full length of slender workpieces, effectively preventing rolling or misalignment during high-speed transport. Integrated with UNITECHO’s advanced vision system, it delivers continuous, uninterrupted detection of dimensional and surface defects, making it the ideal solution for automotive shafts, precision pins, and long fasteners.
✅ Specialized Belt Conveyor for Long Shaft & Rod Stability
✅ Continuous High-Speed Detection for Cylindrical Components
✅ AI-Powered UZVISION Platform with UIDG Defect Generation Software
✅ Non-Stop Flow Design for High-Volume Production Lines
The UTH-500 Steel Belt Type Optical Sorting Machine is a state-of-the-art solution designed for the precise inspection of spring components. With its high-resolution detection system, it efficiently identifies defects such as deformation, broken wires, and weld points, ensuring quality control for various spring types including compression and tension springs.
✅ High-Resolution Detection for Accurate Defect Identification
✅ Efficient Inspection of Compression and Tension Springs
✅ User-Friendly Interface for Easy Operation and Setup
✅ Nearly 360° Comprehensive Inspection
✅ High Precision and Efficiency in Detection
Para más información, póngase en contacto con los expertos
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Tecnología Unitecho
UNITECHO Co, Ltd. fue fundada en 2013 y tiene su sede en Suzhou, China. Con la tecnología de visión artificial Al como núcleo, se ha comprometido a integrar profundamente la visión artificial, la automatización, la inteligencia artificial y otras tecnologías con aplicaciones industriales. Es una nueva empresa de alta tecnología centrada en I+D, producción, ventas y servicio.
Teléfono
+86-159-0216-9777
Correo electrónico
Dirección
No.5 Linghou Road. Zona de alta tecnología de Fenhu. Distrito de Wujiang. Ciudad de Suzhou. Provincia de Jiangsu