Keunggulan Perangkat Lunak
Dual Platform Architecture for Doubled Throughput
The series pioneers a dual, independent glass disc detection architecture, significantly boosting overall production efficiency to twice that of conventional single-disc screeners. Both the 600mm and 800mm models are designed to meet the continuous, high-efficiency inspection needs of ultra-high-volume component manufacturing in the automotive and medical sectors.
AI Deep Learning for Rapid Model Deployment
The integrated UIDI AI platform empowers customers to autonomously train and iterate models even with limited samples, drastically reducing the dependency on massive, expert-labeled datasets. By combining this with the UIDG defect generation software, the system rapidly creates synthetic defect samples for model optimization, substantially accelerating new product introduction and model construction time.
24-Camera System Ensures 360° Comprehensive Detection
The equipment employs up to 24 high-resolution industrial cameras and advanced optical systems, ensuring high-quality, high-coverage image acquisition across both platforms. This multi-camera setup, especially with the optional 360° prism detection module, enables comprehensive, all-around defect capture for complex and irregular parts like O-rings and oil seals.
High-Stability Industrial Design Guarantees Precision
A heavy-duty, industrial-grade frame (up to 1000KG for the UGO-FB-II) is employed to effectively absorb vibrations during high-speed operation, guaranteeing long-term stability. The system delivers exceptional detection precision (Repeatability ± 0.01 mm), providing reliable quality assurance and data support for ultra-high-volume production environments.
Skenario Penggunaan
Komponen Karet dan Penyegelan Otomotif
The UGO Double Glass Disc Series is specifically designed for the ultra-high-precision, ultra-high-volume defect inspection of automotive O-rings, oil seals, gaskets, and other rubber sealing components. It efficiently screens for burrs, cracks, material shortages, pitting, mixed parts, and stains, ensuring the reliability of critical automotive seals with models like the UGO-FB-I and the maximum capacity UGO-FB-II.
Pengencang Otomotif
Utilizing high-precision vision technology, the UGO series can also be applied for inspecting the appearance and dimensional flaws of fasteners such as screws, nuts, and washers used in the automotive sector. This capability meets the strict quality standards and high throughput demands of automotive component logistics, rapidly sorting out issues like head dimension errors or plating defects with the UGO-FB-I and UGO-FB-II.
Suku Cadang Elektronik Presisi Mikro
The UGO-FB-I is ideal for the high-efficiency and high-accuracy screening of miniature O-rings and sealing gaskets used in smart terminals and wearable devices. It guarantees that these critical micro-components meet strict dimensional tolerances and are free of surface blemishes, ensuring the sealing and assembly performance of electronic products.
Perangkat Keras Logam Elektronik
For small metal parts (e.g., metal gaskets, connectors) used in 3C products, the UGO-FB-I can perform high-speed, high-precision inspection. It quickly sorts out defects like burrs, scratches, deformation, and dimensional deviations, meeting the fast-paced, high-precision requirements of the 3C industry.
Komponen Pasif Semikonduktor
The UGO-FB-I can be deployed for dimension al and appearance defect detection of passive components like small capacitors and inductors. It screens out non-conforming items with extreme efficiency and precision, ensuring the quality and reliability of components before the subsequent placement and packaging stages.
Interkoneksi Semikonduktor
The UGO-FB-I is suitable for the batch screening of appearance and critical dimensions for semiconductor connectors, such as pin headers and sockets. Due to its high repeatability, it can effectively detect issues like pin coplanarity and pitch alignment, thereby ensuring reliable electronic connectivity.
Bahan Habis Pakai Cetakan Injeksi Medis
The series is highly suitable for high-speed, high-precision non-contact inspection of medical-grade consumables like rubber stoppers and sealing rings. Both the UGO-FB-I and UGO-FB-II ensure dimensional accuracy and a flawless surface, while recording data for product traceability, adhering to stringent medical standards.
Pengencang Medis
For precision fasteners used in medical devices (such as surgical screws), the UGO-FB-I can quickly screen for critical geometric dimensions and appearance defects on the head and threads. Its high-precision detection ensures the reliability of medical fasteners, meeting rigorous standards for implantation and assembly.
Parameter Produk
| Kategori | Item | UGO-E2-I | UGO-F2-I |
|---|---|---|---|
| Model Peralatan | Model: | UGO-E2-I | UGO-F2-I |
| Equipment Parameter | Diameter cakram deteksi | 600mm * 2 | 800mm * 2 |
| Ukuran peralatan | 1150*1850*2120 | 1410*2410*2280 | |
| Berat peralatan | 950KG | 1000KG | |
| Tegangan | 220VAC (Standard) | 220VAC (Standard) | |
| Frekuensi | 50HZ / 60HZ | 50HZ / 60HZ | |
| Daya | 4KW | 4KW | |
| Tekanan udara | 0,5-0,8Mpa | 0,5-0,8Mpa | |
| Technical Characteristic | Benda kerja yang berlaku | O-rings, flat gaskets, rectangular rings, bearing seals, oil seals and other rubber products. | O-rings, flat gaskets, rectangular rings, bearing seals, oil seals and other rubber products. |
| Detection appearance items | Burr, burr, flow mark, sticky skin, black spot, crack, fracture, mold, indentation, impurities, pitting, scratch, etc. | Burr, burr, flow mark, sticky skin, black spot, crack, fracture, mold, indentation, impurities, pitting, scratch, etc. | |
| Detection size range | Outer diameter 5-65mm, mold 1.0mm-6.0mm Quarter diameter 5-65mm, thickness 1.0mm-6.0mm | Outer diameter 5-65mm, mold 1.0mm-6.0mm Quarter diameter 5-65mm, thickness 1.0mm-6.0mm |
|
| Metode pemberian makan | Slope climbing machine feeding | Slope climbing machine feeding | |
| Jumlah kamera maksimum | 24 Pcs | 24 Pcs | |
| Kecepatan | 120-1500pcs/min (Depending on product specifications or number of cameras) | 120-1500pcs/min (Depending on product specifications or number of cameras) | |
| Akurasi | Repeatability ±0.01mm | Repeatability ±0.01mm | |
| Discharge opening | 5 outlets (OK port, dimension NG port, plane NG port, NG port, uncertain port) | 5 outlets (OK port, dimension NG port, plane NG port, NG port, uncertain port) | |
| Peripheral facilities | Packaging machine | Packaging machine | |
| Computer mainframe | Standard 17 industrial-grade computer (AI algorithm equipped with NVIDIA high computing power graphics card) * 2 | Standard 17 industrial-grade computer (AI algorithm equipped with NVIDIA high computing power graphics card) * 2 | |
| Platform perangkat lunak | Supports UNITECHO three self-developed AI algorithm platforms: UZVUSION vision platform + AI algorithm platform UIDI + AI defect generation software UIDG. | Supports UNITECHO three self-developed AI algorithm platforms: UZVUSION vision platform + AI algorithm platform UIDI + AI defect generation software UIDG. |
Video
Mencocokkan Produk
Mesin Inspeksi Regulasi Bagian UF-TZ-08 dirancang untuk pemeriksaan yang tepat pada lubang ulir dan lubang tembus. Dengan menggunakan metode pengukur go/no-go, mesin ini secara efisien menentukan apakah diameter lubang memenuhi spesifikasi standar, membedakan antara komponen yang dapat diterima dan yang tidak dapat diterima. Mesin ini sangat penting untuk menjaga kontrol kualitas di industri yang membutuhkan dimensi lubang yang tepat.
✅ Pengukur Go/No-Go Otomatis untuk Ulir dan Bor
✅ Kontrol Torsi Sensitivitas Tinggi untuk Mencegah Kerusakan Komponen
✅ Deteksi Efektif Pitch, Kedalaman, dan Penyumbatan Internal
✅ Integrasi Tanpa Batas dengan Jalur Penyortiran Optik
UPD-H-2500 adalah mesin penyortir optik tipe sabuk khusus yang dirancang untuk pemeriksaan yang ketat pada bagian silinder, poros, dan batang yang memanjang. Tidak seperti sistem kaca atau pelat indeks, UPD-H-2500 menggunakan sistem transmisi sabuk dengan stabilitas tinggi untuk mendukung benda kerja ramping dengan panjang penuh, yang secara efektif mencegah penggulungan atau ketidaksejajaran selama pengangkutan berkecepatan tinggi. Terintegrasi dengan sistem penglihatan canggih UNITECHO, sistem ini memberikan deteksi cacat dimensi dan permukaan yang terus menerus dan tidak terputus, menjadikannya solusi ideal untuk poros otomotif, pin presisi, dan pengencang panjang.
✅ Konveyor Sabuk Khusus untuk Stabilitas Poros & Batang Panjang
Deteksi Kecepatan Tinggi Berkelanjutan untuk Komponen Silinder
✅ Platform UZVISION Bertenaga AI dengan Perangkat Lunak Pembuatan Cacat UIDG
✅ Desain Aliran Non-Stop untuk Lini Produksi Bervolume Tinggi
Mesin Penyortir Optik Tipe Sabuk Baja UTH-500 adalah solusi canggih yang dirancang untuk pemeriksaan komponen pegas secara tepat. Dengan sistem deteksi resolusi tinggi, mesin ini secara efisien mengidentifikasi cacat seperti deformasi, kabel putus, dan titik las, memastikan kontrol kualitas untuk berbagai jenis pegas termasuk pegas kompresi dan tegangan.
Deteksi Resolusi Tinggi untuk Identifikasi Cacat yang Akurat
✅ Inspeksi yang Efisien untuk Pegas Kompresi dan Tegangan
✅ Antarmuka yang Mudah Digunakan untuk Pengoperasian dan Pengaturan yang Mudah
✅ Inspeksi Komprehensif Hampir 360°
✅ Presisi dan Efisiensi Tinggi dalam Deteksi
Hubungi Pakar Untuk Informasi Lebih Lanjut
Dapatkan Pertanyaan
Teknologi Unitecho
UNITECHO Co, Ltd didirikan pada tahun 2013 dan berkantor pusat di Suzhou, Tiongkok. Dengan teknologi visi mesin Al sebagai intinya, perusahaan ini berkomitmen untuk mengintegrasikan visi mesin, otomasi, kecerdasan buatan, dan teknologi lainnya secara mendalam dengan aplikasi industri. Ini adalah perusahaan teknologi tinggi baru yang berfokus pada R&D, produksi, penjualan, dan layanan.
Telepon
+86-159-0216-9777
Alamat
Jalan Linghou No.5. Zona Teknologi Tinggi Fenhu. Distrik Wujiang. Kota Suzhou. Provinsi Jiangsu