Keunggulan Perangkat Lunak
Comprehensive 360° Defect Detection
The UGO-EA-I employs both internal and external prism-based 360° inspection cameras combined with top/bottom appearance cameras using custom combined light sources. This multi-angle approach ensures complete surface coverage, detecting burrs, raw edges, flow marks, cracks, pitting, mold contamination, and foreign material inclusions that single-view systems miss.
AI-Accelerated Inspection Intelligence
Powered by UNITECHO's proprietary three-platform AI ecosystem—UZVISION visual platform, UIDI algorithm platform, and UIDG defect generation software—the system leverages an industrial-grade i7 computer with NVIDIA high-computing graphics card. The AI model database, built from over 3,000 industry customers and 1,000+ product types, enables rapid deployment with minimal sample training.
Precision Telecentric Measurement
Top and bottom size detection cameras utilize telecentric lenses to eliminate perspective distortion, ensuring accurate dimensional measurement across the entire 5-65mm outer diameter and 1.0-6.0mm thickness detection range. This optical configuration guarantees consistent measurement regardless of part positioning on the glass plate.
Intelligent Sorting & Data Management
The 4-port discharge system (OK port, dimension NG port, surface NG port, uncertain port) enables precise classification based on inspection results. Integrated data management automatically logs all measurements and defect images, generating comprehensive quality reports for full production traceability.
Rapid Changeover & Model Generation
UIDG defect generation software dramatically reduces setup time when switching product batches by automatically generating defect samples for AI training. This eliminates the traditional bottleneck of collecting physical defect samples, enabling faster production line transitions and reduced downtime.
User-Friendly Operation Interface
The UZVISION platform features an intuitive interface that simplifies recipe creation and parameter adjustment. Operators can quickly configure inspection criteria without extensive programming knowledge, while the system's pattern recognition automatically adapts to part orientation variations.
Skenario Penggunaan
Automotive Rubber & Sealing Components
The UGO-EA-I excels at inspecting O-rings, flat gaskets, rectangular rings, bearing seals, and oil seals critical to automotive systems. Its 10-camera non-contact optical inspection system prevents deformation of soft rubber materials while accurately detecting burrs, raw edges, flow marks, cracks, pitting, mold dirty, material deficiencies, and surface impurities that could cause seal failure in engines, transmissions, braking systems, and hydraulic applications.
Electronics Micro-Precision Parts
The UGO-EA-I precisely inspects miniature rubber sealing rings, waterproof O-rings, and micro silicone gaskets for various devices. Its vibrating plate feeding system handles delicate components gently. The AI vision system detects microscopic defects, dimensional variations, and contamination that could affect waterproof and dust protection performance.
Komponen Plastik Elektronik
Small rubber-silicone composite sealing elements, button gaskets, and elastomeric protective components for consumer electronics undergo comprehensive dimensional and surface quality inspection, ensuring consistent sealing integrity and tactile performance in portable electronic devices.
Medical Injection Molded Consumables
The system rapidly measures rubber stoppers and O-rings for dimensional accuracy without physical contact, maintaining the hygiene and shape of sterile consumables.
Komponen Material Khusus Militer
High-performance fluoroelastomer O-rings, extreme-temperature silicone seals, EPDM gaskets, and specialty rubber components designed for harsh military environments undergo comprehensive 10-camera inspection. The UGO-EA-I detects surface defects including cracks, fractures, pitting, impurities, material deficiencies, and dimensional deviations to ensure mission-critical sealing reliability for aerospace, naval, and ground defense applications.
Parameter Produk
| Kategori | Item | UGO-E-I | UGO-F-I-I | UGO-F-I-III |
|---|---|---|---|---|
| Equipment Parameter | Model | UGO-E-I | UGO-F-I-I | UGO-F-I-III |
| Diameter cakram deteksi | 600mm | 800mm | ||
| Ukuran peralatan | 1080*1080*2210 | 1100*1100*2110 | 1330*1330*2280 | |
| Berat peralatan | 700KG | 720KG | 850KG | |
| Tegangan | 220VAC (Standard) | 220VAC (Standard) | 220VAC (Standard) | |
| Frekuensi | 50HZ / 60HZ | 50HZ / 60HZ | 50HZ / 60HZ | |
| Daya | 3KW | 3KW | 3KW | |
| Tekanan udara | 0,5-0,8Mpa | 0,5-0,8Mpa | 0,5-0,8Mpa | |
| Technical Characteristic | Benda kerja yang berlaku | O-rings, flat gaskets, rectangular rings, bearing seals, oil seals and other rubber products. | Same as left | Same as left |
| Detection appearance items | Burr, flash, flow mark, lack of material, stuck material, deformation, fracture, wear, dirty, impurities, etc. | Same as left | Same as left | |
| Detection size range | Outer diameter 5-65mm, thickness 1.0mm-6.0mm | Same as left | Same as left | |
| Metode pemberian makan | Vibrating plate feeding | Slope climbing machine feeding | Vibrating plate feeding | |
| Jumlah kamera maksimum | 10 Pcs | 11 Pcs | 16 Pcs | |
| Kecepatan | 120-1000pcs/min (Depending on product specifications or number of cameras) | Same as left | Same as left | |
| Akurasi | Repeatability ±0.01mm | Same as left | Same as left | |
| Discharge opening | 4 discharge ports (OK port, dimension NG port, plane NG port, uncertain port) | Same as left | Same as left | |
| Peripheral facilities | Vertical loading machine, packaging machine | Packaging machine | Vertical loading machine, packaging machine | |
| Komputer | Standard industrial-grade computer (AI algorithm equipped with NVIDIA high-computing power graphics card) | Same as left | Same as left | |
| Platform perangkat lunak | All support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + Algorithm platform UIDI + AI detect generation software UDG. | Same as left | Same as left |
Video
Mencocokkan Produk
Mesin Inspeksi Regulasi Bagian UF-TZ-08 dirancang untuk pemeriksaan yang tepat pada lubang ulir dan lubang tembus. Dengan menggunakan metode pengukur go/no-go, mesin ini secara efisien menentukan apakah diameter lubang memenuhi spesifikasi standar, membedakan antara komponen yang dapat diterima dan yang tidak dapat diterima. Mesin ini sangat penting untuk menjaga kontrol kualitas di industri yang membutuhkan dimensi lubang yang tepat.
✅ Pengukur Go/No-Go Otomatis untuk Ulir dan Bor
✅ Kontrol Torsi Sensitivitas Tinggi untuk Mencegah Kerusakan Komponen
✅ Deteksi Efektif Pitch, Kedalaman, dan Penyumbatan Internal
✅ Integrasi Tanpa Batas dengan Jalur Penyortiran Optik
UPD-H-2500 adalah mesin penyortir optik tipe sabuk khusus yang dirancang untuk pemeriksaan yang ketat pada bagian silinder, poros, dan batang yang memanjang. Tidak seperti sistem kaca atau pelat indeks, UPD-H-2500 menggunakan sistem transmisi sabuk dengan stabilitas tinggi untuk mendukung benda kerja ramping dengan panjang penuh, yang secara efektif mencegah penggulungan atau ketidaksejajaran selama pengangkutan berkecepatan tinggi. Terintegrasi dengan sistem penglihatan canggih UNITECHO, sistem ini memberikan deteksi cacat dimensi dan permukaan yang terus menerus dan tidak terputus, menjadikannya solusi ideal untuk poros otomotif, pin presisi, dan pengencang panjang.
✅ Konveyor Sabuk Khusus untuk Stabilitas Poros & Batang Panjang
Deteksi Kecepatan Tinggi Berkelanjutan untuk Komponen Silinder
✅ Platform UZVISION Bertenaga AI dengan Perangkat Lunak Pembuatan Cacat UIDG
✅ Desain Aliran Non-Stop untuk Lini Produksi Bervolume Tinggi
Mesin Penyortir Optik Tipe Sabuk Baja UTH-500 adalah solusi canggih yang dirancang untuk pemeriksaan komponen pegas secara tepat. Dengan sistem deteksi resolusi tinggi, mesin ini secara efisien mengidentifikasi cacat seperti deformasi, kabel putus, dan titik las, memastikan kontrol kualitas untuk berbagai jenis pegas termasuk pegas kompresi dan tegangan.
Deteksi Resolusi Tinggi untuk Identifikasi Cacat yang Akurat
✅ Inspeksi yang Efisien untuk Pegas Kompresi dan Tegangan
✅ Antarmuka yang Mudah Digunakan untuk Pengoperasian dan Pengaturan yang Mudah
✅ Inspeksi Komprehensif Hampir 360°
✅ Presisi dan Efisiensi Tinggi dalam Deteksi
Hubungi Pakar Untuk Informasi Lebih Lanjut
Dapatkan Pertanyaan
Teknologi Unitecho
UNITECHO Co, Ltd didirikan pada tahun 2013 dan berkantor pusat di Suzhou, Tiongkok. Dengan teknologi visi mesin Al sebagai intinya, perusahaan ini berkomitmen untuk mengintegrasikan visi mesin, otomasi, kecerdasan buatan, dan teknologi lainnya secara mendalam dengan aplikasi industri. Ini adalah perusahaan teknologi tinggi baru yang berfokus pada R&D, produksi, penjualan, dan layanan.
Telepon
+86-159-0216-9777
Alamat
Jalan Linghou No.5. Zona Teknologi Tinggi Fenhu. Distrik Wujiang. Kota Suzhou. Provinsi Jiangsu