Keunggulan Perangkat Lunak
Industry-Leading 16-Camera Array
The UGO-FA-III supports a maximum of 16 industrial cameras utilizing prism modules and telecentric optics to achieve true 360-degree inner/outer wall inspection. This comprehensive multi-angle coverage eliminates blind spots, ensuring that even microscopic burrs, cracks, and impurities on complex sealing rings are accurately detected.
Self-Developed UIDI AI Training Platform
Powered by UNITECHO's proprietary UIDI platform, the system enables customers to independently train and optimize AI models without specialized expertise. The intelligent algorithm effectively distinguishes between genuine defects and acceptable rubber texture variations, dramatically reducing false rejection rates and lowering operational costs.
UIDG Rapid Defect Generation Software
The UIDG software revolutionizes model construction by generating synthetic defect samples, eliminating the weeks-long wait for accumulating real defect parts. This allows manufacturers to rapidly switch between product batches and complete model training in hours rather than days, ensuring continuous production flexibility.
Heavy-Duty 800mm Platform Architecture
Built on a robust 850kg chassis with a massive 800mm glass disc, the UGO-FA-III delivers exceptional stability and production capacity. The large-format platform accommodates higher product flow rates and a wider range of seal sizes (5-65mm) without throughput bottlenecks, maximizing line efficiency.
Intelligent Slope Climbing Feeding System
The integrated slope climbing machine feeding ensures gentle, vibration-free product transport for soft rubber components. Combined with peripheral equipment (vertical feeder, packaging machine, sorting machine), the system achieves full production line automation from raw input to final packaging.
Sub-Micron Repeatability & Multi-Defect Recognition
With ±0.0mm repeatability and AI-powered defect classification, the system simultaneously detects 11+ defect types including burrs, raw edges, flow marks, material deficiency, sticky skin, pitting, cracks, fractures, mold dirty, depressions, and impurities. The telecentric lens design ensures distortion-free measurements across the entire inspection zone.
Skenario Penggunaan
Automotive Rubber & Sealing Components
The UGO-FA-III is the ultimate solution for mass inspection of critical automotive sealing systems, including engine O-rings, transmission oil seals, valve stem seals, and bearing seal rings. The 16-camera system meticulously inspects parting lines, sealing lips, and inner bores for microscopic burrs, flow marks, and cracks that could cause catastrophic fluid leakage in high-pressure automotive applications.
Komponen Plastik Elektronik
The UGO-FA-III inspects precision rubber and elastomeric sealing components such as smartphone waterproof gaskets, tablet O-rings, and camera lens seals. The 16-camera system verifies that these consumer-facing parts are free from flow marks, shrinkage voids, and cosmetic defects that could compromise IP67/IP68 waterproof ratings or affect user perception of device quality.
Suku Cadang Elektronik Presisi Mikro
Designed for the miniaturized world of wearable technology, the machine inspects micro-O-rings, ultra-small gaskets, and precision silicone seals used in earbuds, smartwatches, and fitness trackers. The high-magnification telecentric optics verify that these microscopic rubber parts (down to 5mm OD) meet stringent dimensional tolerances (±0.01mm) required for reliable micro-assembly operations.
Medical Injection Molded Consumables
The system delivers sterile, non-contact inspection of pharmaceutical-grade rubber stoppers, syringe plungers, infusion set gaskets, and vial seals. The AI vision system detects minute contamination particles, mold residue, dimensional deviations, and surface imperfections while maintaining cleanroom integrity, ensuring full compliance with FDA CFR Part 211 and ISO 13485 medical manufacturing standards.
Komponen Material Khusus Militer
The UGO-FA-III is capable of inspecting high-performance seals manufactured from advanced materials including fluoroelastomers (FKM/FFKM), perfluoroelastomers (FFKM), and aerospace-grade silicones. The system verifies structural integrity, dimensional conformance, and surface perfection of components designed to withstand extreme temperatures (-60°C to +300°C), aggressive chemicals, and high-pressure environments in defense aircraft, naval vessels, and ground combat systems.
Parameter Produk
| Kategori | Item | UGO-E-I | UGO-F-I-II | UGO-F-I-III |
|---|---|---|---|---|
| Equipment Parameter | Model | UGO-E-I | UGO-F-I-II | UGO-F-I-III |
| Diameter cakram deteksi | 600mm | 800mm | ||
| Ukuran peralatan | 1080*1080*2210 | 1100*1100*2110 | 1330*1330*2280 | |
| Berat peralatan | 700KG | 720KG | 850KG | |
| Tegangan | 220VAC (Standard) | 220VAC (Standard) | 220VAC (Standard) | |
| Frekuensi | 50HZ / 60HZ | 50HZ / 60HZ | 50HZ / 60HZ | |
| Daya | 3KW | 3KW | 3KW | |
| Tekanan udara | 0,5-0,8Mpa | 0,5-0,8Mpa | 0,5-0,8Mpa | |
| Technical Characteristic | Benda kerja yang berlaku | O-rings, flat gaskets, rectangular rings, bearing seals, oil seals and other rubber products. | Same as left | Same as left |
| Detection appearance items | Burr, flash, flow mark, lack of material, stuck material, deformation, fracture, wear, dirty, impurities, etc. | Same as left | Same as left | |
| Detection size range | Outer diameter 5-65mm, thickness 1.0mm-6.0mm | Same as left | Same as left | |
| Metode pemberian makan | Vibrating plate feeding | Slope climbing machine feeding | Vibrating plate feeding | |
| Jumlah kamera maksimum | 10 Pcs | 11 Pcs | 16 Pcs | |
| Kecepatan | 120-1000pcs/min (Depending on product specifications or number of cameras) | Same as left | Same as left | |
| Akurasi | Repeatability ±0.01mm | Same as left | Same as left | |
| Discharge opening | 4 discharge ports (OK port, dimension NG port, plane NG port, uncertain port) | Same as left | Same as left | |
| Peripheral facilities | Vertical loading machine, packaging machine | Packaging machine | Vertical loading machine, packaging machine | |
| Komputer | Standard industrial-grade computer (AI algorithm equipped with NVIDIA high-computing power graphics card) | Same as left | Same as left | |
| Platform perangkat lunak | All support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + Algorithm platform UIDI + AI detect generation software UDG. | Same as left | Same as left |
Video
Mencocokkan Produk
Mesin Inspeksi Regulasi Bagian UF-TZ-08 dirancang untuk pemeriksaan yang tepat pada lubang ulir dan lubang tembus. Dengan menggunakan metode pengukur go/no-go, mesin ini secara efisien menentukan apakah diameter lubang memenuhi spesifikasi standar, membedakan antara komponen yang dapat diterima dan yang tidak dapat diterima. Mesin ini sangat penting untuk menjaga kontrol kualitas di industri yang membutuhkan dimensi lubang yang tepat.
✅ Pengukur Go/No-Go Otomatis untuk Ulir dan Bor
✅ Kontrol Torsi Sensitivitas Tinggi untuk Mencegah Kerusakan Komponen
✅ Deteksi Efektif Pitch, Kedalaman, dan Penyumbatan Internal
✅ Integrasi Tanpa Batas dengan Jalur Penyortiran Optik
UPD-H-2500 adalah mesin penyortir optik tipe sabuk khusus yang dirancang untuk pemeriksaan yang ketat pada bagian silinder, poros, dan batang yang memanjang. Tidak seperti sistem kaca atau pelat indeks, UPD-H-2500 menggunakan sistem transmisi sabuk dengan stabilitas tinggi untuk mendukung benda kerja ramping dengan panjang penuh, yang secara efektif mencegah penggulungan atau ketidaksejajaran selama pengangkutan berkecepatan tinggi. Terintegrasi dengan sistem penglihatan canggih UNITECHO, sistem ini memberikan deteksi cacat dimensi dan permukaan yang terus menerus dan tidak terputus, menjadikannya solusi ideal untuk poros otomotif, pin presisi, dan pengencang panjang.
✅ Konveyor Sabuk Khusus untuk Stabilitas Poros & Batang Panjang
Deteksi Kecepatan Tinggi Berkelanjutan untuk Komponen Silinder
✅ Platform UZVISION Bertenaga AI dengan Perangkat Lunak Pembuatan Cacat UIDG
✅ Desain Aliran Non-Stop untuk Lini Produksi Bervolume Tinggi
Mesin Penyortir Optik Tipe Sabuk Baja UTH-500 adalah solusi canggih yang dirancang untuk pemeriksaan komponen pegas secara tepat. Dengan sistem deteksi resolusi tinggi, mesin ini secara efisien mengidentifikasi cacat seperti deformasi, kabel putus, dan titik las, memastikan kontrol kualitas untuk berbagai jenis pegas termasuk pegas kompresi dan tegangan.
Deteksi Resolusi Tinggi untuk Identifikasi Cacat yang Akurat
✅ Inspeksi yang Efisien untuk Pegas Kompresi dan Tegangan
✅ Antarmuka yang Mudah Digunakan untuk Pengoperasian dan Pengaturan yang Mudah
✅ Inspeksi Komprehensif Hampir 360°
✅ Presisi dan Efisiensi Tinggi dalam Deteksi
Hubungi Pakar Untuk Informasi Lebih Lanjut
Dapatkan Pertanyaan
Teknologi Unitecho
UNITECHO Co, Ltd didirikan pada tahun 2013 dan berkantor pusat di Suzhou, Tiongkok. Dengan teknologi visi mesin Al sebagai intinya, perusahaan ini berkomitmen untuk mengintegrasikan visi mesin, otomasi, kecerdasan buatan, dan teknologi lainnya secara mendalam dengan aplikasi industri. Ini adalah perusahaan teknologi tinggi baru yang berfokus pada R&D, produksi, penjualan, dan layanan.
Telepon
+86-159-0216-9777
Alamat
Jalan Linghou No.5. Zona Teknologi Tinggi Fenhu. Distrik Wujiang. Kota Suzhou. Provinsi Jiangsu