UGV-FR-VI Glass Turntable Metal Parts Optical Sorting Machine
High-Capacity 12-Camera Visual Inspection System
The UGV-FR-VI is a robust, large-format optical sorting machine designed for the comprehensive inspection of medium-to-large flat components. Featuring an expanded 800mm high-transmittance glass detection disc, this system supports a powerful configuration of up to 12 industrial cameras. This extensive multi-view capability allows for simultaneous top, bottom, side, and angled inspections, eliminating blind spots on complex workpieces. With a measurement accuracy of ±0.002mm and a sorting speed of ≤500 pcs/min, the UGV-FR-VI delivers uncompromising quality control for automotive stampings, electronic hardware, and precision fasteners.
✅ 800mm Large-Format Glass Platform for Increased Versatility
✅ 12-Camera Matrix for 360° Blind-Spot-Free Inspection
✅ Ultra-High Precision: ±0.002mm Repeatability
✅ AI-Core: UZVISION Platform with Deep Learning Defect Detection
Keunggulan Perangkat Lunak
12-Camera Multi-Angle Inspection
This system supports up to 12 cameras, enabling multi-angle coverage to inspect complex parts like stepped nuts. It reliably detects defects such as thread damage and side cracks that are often missed by single-view systems.
Large Glass Turntable & Stable Structure
Equipped with an 800mm glass turntable and weighing 900kg with a 4KW drive, the machine offers superior stability for smooth handling of larger workpieces. This robust design ensures consistent ±0.002mm accuracy during high-speed operation.
High Precision & High-Speed Detection
It achieves a detection accuracy of ±0.002mm at speeds up to approximately 500 pieces per minute. The system inspects various dimensional and appearance defects, including edges, head size, inner holes, pits, and cracks.
AI-Powered Vision Platform
The system runs on an NVIDIA GPU and UNITECHO's proprietary software suite: UZVISION, UIDI, and the AI defect generation tool UIDG. This allows rapid synthetic defect sample creation and model training, significantly reducing deployment time for new applications.
Modular Design & Automated Integration
It supports flexible feeding via belt or rail conveyors and integrates seamlessly with peripheral equipment like loaders and storage bins. This enables a fully automated "inspect-to-package" workflow by connecting directly with downstream packaging systems.
Skenario Penggunaan
Solusi Penyortiran Optik Suku Cadang Stamping Otomotif
The 800mm Glass Turntable Optical Sorting Machineutilizes its large disc to inspect flat automotive brackets and shims for burrs and flatness deviations. Its 12-camera setup covers the entire profile, ensuring these structural components fit perfectly during vehicle assembly.
Solusi Penyortiran Optik Komponen Karet dan Penyegelan Otomotif
The glass table allows for non-contact inspection of oil seals and gaskets, preventing deformation during the testing process. The system effectively detects flash and flow marks on both the sealing lip and outer diameter, ensuring leak-free performance in engine applications.
Solusi Penyortiran Optik Pengencang Otomotif
Designed for critical fasteners like flange nuts and lock washers, the system measures thread pitch and inner diameters to ±0.002mm. Multi-view cameras simultaneously check for plating peeling and heat-treatment discoloration, preventing defective fasteners from entering the supply chain.
Komponen Struktural Elektronik Solusi Penyortiran Optik
Internal structural frames and SIM card trays are rigorously inspected for bending and dimensional accuracy. The system verifies that these intricate flat parts stay within tolerance to ensure the precise alignment of internal components in smart devices.
Solusi Penyortiran Optik Suku Cadang Elektronik Presisi Mikro
Utilizing high-magnification lenses, the system sorts micro-screws and contacts to identify microscopic burrs or deformation. This ensures robust electrical performance in miniaturized devices by detecting micron-level defects on tiny connectivity parts.
Solusi Penyortiran Optik Perangkat Keras Logam Elektronik
For aesthetic metal parts like laptop hinges and camera rings, the 800mm Glass Turntable Optical Sorting Machinedetects minute surface scratches and anodizing defects. Comprehensive camera coverage ensures that side-walls and chamfered edges meet the strict cosmetic standards of high-end consumer electronics.
Solusi Penyortiran Optik Komponen Pasif Semikonduktor
Large batches of chip resistors and capacitors are sorted for dimensional uniformity and termination quality. High throughput capabilities help manufacturers maintain yield rates while filtering out components with electrode defects.
Solusi Penyortiran Optik Perangkat Kemasan Semikonduktor
The machine inspects semiconductor devices and heat spreaders for lead coplanarity, utilizing advanced lighting to detect micro-cracks and marking defects. This ensures that only structurally sound packages proceed to final assembly, minimizing the risk of device failure.
Solusi Penyortiran Optik Bahan Habis Pakai Cetakan Injeksi Medis
The system ensures the safety of medical consumables like vial caps and syringe plungers by detecting black spots and molding defects in a clean environment. The glass platform enables non-contact inspection essential for meeting FDA and GMP compliance requirements.
Solusi Penyortiran Optik Komponen Elektronik Medis
The 800mm Glass Turntable Optical Sorting Machineinspects delicate connectors and sensors used in diagnostic equipment for pin alignment and surface oxidation. Its high-precision dimensional checks guarantee the reliability of electronic interfaces in life-saving medical devices.
Solusi Penyortiran Optik Pengencang Presisi Militer
For mission-critical applications, the 800mm Glass Turntable Optical Sorting Machineprovides 100% inspection of specialized locknuts and washers. It verifies thread integrity, surface finish, and dimensional tolerances to eliminate failure risks in high-stress military environments.
Solusi Penyortiran Optik Komponen Amunisi
The system inspects flat ammunition components such as casing bases and primer cups for indentations, scratches, and manufacturing inconsistencies. Automated high-speed sorting ensures the reliability of supplies while removing human error from the critical inspection process.
Parameter Produk
| Item | UGV-D-VI | UGV-ER-VI | UGV-FR-VI | UGV-GR-VI |
|---|---|---|---|---|
| Model | UGV-D-VI | UGV-ER-VI | UGV-FR-VI | UGV-GR-VI |
| Diameter cakram deteksi | 500mm | 600mm | 800mm | 1000mm |
| Ukuran peralatan | 928*1000*1900 | 1060*1060*1900 | 1280*1280*1980 | 1280*1480*1980 |
| Berat peralatan | 750KG | 800KG | 900KG | 1000KG |
| Tegangan | 220VAC (standar) | 220VAC (standar) | 220VAC (standar) | 220VAC (standar) |
| Frekuensi | 50HZ / 60HZ | |||
| Daya | 3KW | 4KW | ||
| Tekanan udara | 0,5-0,8Mpa | |||
| Benda kerja yang berlaku | Dengan memanfaatkan transmisi cahaya kaca yang tinggi, benda kerja yang dapat ditempatkan secara stabil pada pelat kaca dapat diperiksa. | |||
| Metode pemberian makan | Konveyor sabuk dan rel | |||
| Arah pemberian makan | searah jarum jam / berlawanan arah jarum jam | |||
| Item inspeksi | Cacat dimensi dan penampilan, seperti tepi diagonal, ukuran kepala, batang, lubang bagian dalam, lubang, retakan, kerusakan gigi, dll. | |||
| Jumlah kamera maksimum | 4 Pcs | 8 Pcs | 12 Pcs | 16 Pcs |
| Kecepatan | ± 800 pcs / menit | ± 600 pcs / menit | ± 500 pcs / menit | |
| Akurasi | ≥ ± 0,002mm | |||
| Aksesori dapat ditambahkan | Dapat dilengkapi dengan mesin pengumpan vertikal, mesin panjat, tempat penyimpanan, dll., Dan dapat dihubungkan ke mesin pengemasan dan baling. | |||
| Komputer | Komputer kelas industri I7 standar (algoritma AI yang dilengkapi dengan kartu grafis berdaya komputasi tinggi NVIDIA) | |||
| Platform perangkat lunak | Semuanya mendukung tiga platform algoritma perangkat lunak yang dikembangkan sendiri oleh UNITECHO: Platform visi UZVISION + platform algoritme AI UIDI + perangkat lunak penghasil cacat AI UIDG. | |||
Video
Mencocokkan Produk
Hubungi Pakar Untuk Informasi Lebih Lanjut
Dapatkan Pertanyaan
Teknologi Unitecho
UNITECHO Co, Ltd didirikan pada tahun 2013 dan berkantor pusat di Suzhou, Tiongkok. Dengan teknologi visi mesin Al sebagai intinya, perusahaan ini berkomitmen untuk mengintegrasikan visi mesin, otomasi, kecerdasan buatan, dan teknologi lainnya secara mendalam dengan aplikasi industri. Ini adalah perusahaan teknologi tinggi baru yang berfokus pada R&D, produksi, penjualan, dan layanan.
Telepon
+86-159-0216-9777
Alamat
Jalan Linghou No.5. Zona Teknologi Tinggi Fenhu. Distrik Wujiang. Kota Suzhou. Provinsi Jiangsu