Máquina clasificadora óptica de piezas metálicas UFC-C-IV Index Plate
Inspección indexada de alta precisión para elementos de fijación y piezas no fijas
La UFC-C-IV es una máquina de clasificación óptica especializada en placas de índice diseñada específicamente para la inspección rigurosa de piezas de trabajo que no pueden mantenerse en pie de forma independiente, como tornillos, pernos y componentes suspendidos. Construida con un disco de detección de 300 mm y un robusto sistema de alimentación de cinta transportadora sobre raíles, esta máquina utiliza una configuración de 4 cámaras para realizar análisis dimensionales y de defectos exhaustivos. Con una velocidad de detección de ±450 piezas/min y una precisión líder en el sector de ≥ ±0,002 mm, la UFC-C-IV es la solución ideal para los fabricantes que requieren un control de calidad sin defectos para colgar elementos de fijación de automoción, tornillos médicos y hardware de precisión.
✅ Sistema de platos índice de 300 mm
Optimizado para piezas colgadas/suspendidas
✅ Array óptico de 4 cámaras para inspección multiángulo de roscas y superficies
✅ Aprendizaje profundo potenciado por IA con tarjeta gráfica NVIDIA de alta computación
✅ Clasificación de alta precisión de hasta ±450 unidades/min con ≥ ±0,002 mm de precisión
Ventajas del software
Specialized Index Plate for Hanging Parts
Designed for non-standing workpieces, the 300mm Index Plate Optical Sorting Machine securely suspends screws and bolts via a rail conveyor for stable inspection. This approach prevents the toppling issues common with flat belt sorters, guaranteeing reliable handling of top-heavy components.
AI-Powered Intelligent Defect Recognition
Powered by UNITECHO’s proprietary AI ecosystem and NVIDIA acceleration, the system intelligently distinguishes complex defects like cracks from normal surface variations. This deep learning capability enables rapid defect model generation, significantly reducing setup time and minimizing false rejection rates.
Micron-Level Dimensional Precision
Equipped with a high-resolution four-camera array, the 300mm Index Plate Optical Sorting Machine delivers industry-leading accuracy of ≥ ±0.002mm for critical dimensions. This precision ensures detection of the slightest deviations or internal blocked holes, meeting the most rigorous quality standards.
High-Speed Throughput Efficiency
Achieving inspection speeds of up to 450 pieces per minute, this system significantly boosts production throughput without compromising reliability. Its efficient clockwise or counterclockwise rail feeding mechanism maintains a continuous, jam-free flow to maximize daily output.
Seamless Automation Integration
The 300mm Index Plate Optical Sorting Machine allows for flexible integration with vertical feeders and automatic packaging systems for smart factory operations. This modular connectivity reduces manual handling, streamlining the entire quality control process from initial feeding to final boxing.
Escenarios de uso
Piezas mecanizadas de precisión para automoción
Offering superior stability for elongated automotive shafts and pins, this unit measures concentricity and length tolerances of ±0.002mm. It guarantees precise fitment in engine and transmission systems by preventing part wobbling during inspection.
Elementos de fijación para automoción
The UFC-C-IV stabilizes hanging automotive bolts, hub screws, and rivets on its index plate for comprehensive thread and head inspection. It effectively detects critical defects like thread damage and cracks, ensuring the structural integrity of vehicle assemblies.
Electrónica Metal Hardware
The system gently handles delicate micro-screws and suspended fasteners for smartphones using precision rail feeding. It enforces strict dimensional specifications to prevent assembly failures in automated electronic production lines.
Interconexiones de semiconductores
The UFC-C-IV is highly effective for inspecting elongated connector pins, pogo pins, and terminal leads used in semiconductor packaging. Its stable rail conveyance ensures accurate measurement of pin straightness and plating integrity, which are critical for reliable electrical connectivity.
Fijaciones médicas
Designed for high-hygiene manufacturing, this machine inspects bone screws and dental implants for microscopic burrs and blocked cannulations. High-resolution optics identify surface contamination to ensure patient safety and sterilization compliance.
Fijaciones militares de precisión Solución de clasificación óptica
Mission-critical aerospace fasteners undergo rigorous inspection for stress fractures and precise thread geometry using AI-driven analysis. This ensures special alloy bolts meet zero-defect military standards for extreme operational environments.
Solución de clasificación óptica de componentes de munición
Ideally suited for cartridge casings, the machine checks for "blocked holes" and internal dimensions to prevent firing malfunctions. It rapidly verifies vent holes and detects casing deformations with high-speed precision.
Parámetros del producto
| Modelo | UFC-C-IV | UFC-D-IV | UFP-B-IV | UFP-D-IV | |
|---|---|---|---|---|---|
| UFC-C-IV | UFC-D-IV | UFP-B-IV | UFP-D-IV | ||
| Equipment Parameter | Detection disc diameter | 300mm | 500mm | 285mm | 500mm |
| Equipment size | 8608601913 | 106010601913 | 106010601870 | 124412441870 | |
| Equipment weight | 700KG | 800KG | 750KG | 800KG | |
| Voltage | 220VAC (standard) | ||||
| Frequency | 50HZ/60HZ | ||||
| Power | 3KW | 4KW | |||
| Air pressure | 0.5-0.8Mpa | ||||
| Technical Characteristic | Applicable workpiece | Suitable for detecting workpieces that cannot stand, such as screws, bolts and other workpieces that can be hung. | |||
| Feeding method | Rail conveyors | ||||
| Feeding direction | clockwise/counterclockwise | ||||
| Inspectable items | Thickness, diameter, diagonal, blocked holes, cracks, characters, pits and other dimensional appearance defects | ||||
| Maximum number of cameras | 4 Pcs | 12 Pcs | 4 Pcs | 12 Pcs | |
| Speed | ±450Pcs/min | ±600Pcs/min | ±400Pcs/min | ±250Pcs/min | |
| Accuracy | ≥±0.002mm | ||||
| Accessories can be added | It can be equipped with vertical feeding machines, climbing machines, turnover systems, etc., and can be connected to packaging and baling machines. | ||||
| Computer | Standard I7 industrial-grade computer (AI algorithm equipped with NVIDIA high computing power graphics card) | ||||
| Software platform | All support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + AI algorithm platform UIDI + AI defect generation software UIDG | ||||
Vídeo
Productos a juego
The UF-TZ-08 Passage Regulation Inspection Machine is designed for precise inspection of threaded holes and through holes. Utilizing a go/no-go gauge method, it efficiently determines whether the hole diameters meet standard specifications, distinguishing between acceptable and non-acceptable parts. This machine is crucial for maintaining quality control in industries where precise hole dimensions are critical.
✅ Automated Go/No-Go Gauging for Threads and Bores
✅ High-Sensitivity Torque Control to Prevent Part Damage
✅ Effective Detection of Internal Pitch, Depth, and Blockages
✅ Seamless Integration with Optical Sorting Lines
The UPD-H-2500 is a specialized belt-type optical sorting machine engineered for the rigorous inspection of elongated cylindrical parts, shafts, and rods. Unlike glass or index plate systems, the UPD-H-2500 utilizes a high-stability belt transmission system to support the full length of slender workpieces, effectively preventing rolling or misalignment during high-speed transport. Integrated with UNITECHO’s advanced vision system, it delivers continuous, uninterrupted detection of dimensional and surface defects, making it the ideal solution for automotive shafts, precision pins, and long fasteners.
✅ Specialized Belt Conveyor for Long Shaft & Rod Stability
✅ Continuous High-Speed Detection for Cylindrical Components
✅ AI-Powered UZVISION Platform with UIDG Defect Generation Software
✅ Non-Stop Flow Design for High-Volume Production Lines
The UTH-500 Steel Belt Type Optical Sorting Machine is a state-of-the-art solution designed for the precise inspection of spring components. With its high-resolution detection system, it efficiently identifies defects such as deformation, broken wires, and weld points, ensuring quality control for various spring types including compression and tension springs.
✅ High-Resolution Detection for Accurate Defect Identification
✅ Efficient Inspection of Compression and Tension Springs
✅ User-Friendly Interface for Easy Operation and Setup
✅ Nearly 360° Comprehensive Inspection
✅ High Precision and Efficiency in Detection
Para más información, póngase en contacto con los expertos
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Tecnología Unitecho
UNITECHO Co, Ltd. fue fundada en 2013 y tiene su sede en Suzhou, China. Con la tecnología de visión artificial Al como núcleo, se ha comprometido a integrar profundamente la visión artificial, la automatización, la inteligencia artificial y otras tecnologías con aplicaciones industriales. Es una nueva empresa de alta tecnología centrada en I+D, producción, ventas y servicio.
Teléfono
+86-159-0216-9777
Correo electrónico
Dirección
No.5 Linghou Road. Zona de alta tecnología de Fenhu. Distrito de Wujiang. Ciudad de Suzhou. Provincia de Jiangsu