Máquina clasificadora óptica de piezas metálicas por índice UFP-D-IV
El UNITECHO UFP-D-IV es un sistema de inspección de primer nivel para piezas colgantes grandes y complejas con un disco de detección de 500 mm y un accionamiento de 4KW. Cuenta con hasta 12 cámaras de alta resolución para un análisis exhaustivo, garantizando cero puntos ciegos. Esta máquina ofrece inspecciones precisas a ±250 piezas/min con una precisión de ±0,002 mm, ideal para aplicaciones aeroespaciales y de automoción críticas.
✅ Plato índice masivo de 500 mm para gran capacidad de componentes
✅ Soporte de 12 cámaras para una inspección exhaustiva de 360° e interna
✅ Sistema de potencia resistente de 4 kW para una rotación estable de par elevado
Aprendizaje profundo potenciado por IA con gráficos de alta computación NVIDIA
Ventajas del software
12-Camera Inspection Coverage
Supporting up to 12 camera inputs, the 500mm Index Plate Optical Sorting Machine offers comprehensive visual coverage with redundant angles on threads, heads, and internal bores. This eliminates blind spots on complex parts that standard 4-camera systems miss.
4KW Drive & Specialized Rail System
Equipped with a 4KW power system and precision rail conveyor, it rotates the 500mm disc smoothly while suspending parts vertically by their heads. This ensures consistent indexing and accurate concentricity measurement for long screws and bolts.
AI-Driven Defect Generation
The UIDG software automatically generates virtual defect samples for training, eliminating the need to collect thousands of physical NG samples. This drastically reduces changeover time for new part numbers.
Deep Learning Discrimination
Powered by industrial i7 with NVIDIA graphics, UIDI intelligently differentiates functional defects from cosmetic anomalies. It filters oil stains while flagging critical issues like cracks, blocked holes, and thread damage.
Micron-Level Dimensional Accuracy
The 500mm Index Plate Optical Sorting Machine maintains exceptional ≥±0.002mm repeatability despite handling larger parts. It rigorously checks pitch diameter, head height, and total length to meet strict engineering specifications.
Escenarios de uso
Piezas mecanizadas de precisión para automoción
For elongated components like transmission shafts and steering pins, the machine's stable hanging mechanism verifies runout and straightness while detecting minute surface cracks and dimensional deviations.
Elementos de fijación para automoción
The 500mm Index Plate Optical Sorting Machine uses its 12-camera array for complete 360-degree analysis of large automotive bolts and chassis fasteners, ensuring thread geometry and head integrity meet safety-critical standards.
3C Electronics Metal Hardware
The 500mm Index Plate Optical Sorting Machine inspects high-value, complex metal hardware for premium electronics, ensuring custom-designed fasteners meet exact aesthetic and dimensional standards.
Fijaciones médicas
The multi-angle camera setup meticulously inspects medical implants and surgical screws for microscopic burrs, surface contamination, and thread perfection, ensuring compliance with rigorous medical device regulations.
Fijaciones militares de precisión Solución de clasificación óptica
Designed for zero-tolerance defense requirements, the 12-camera system inspects high-strength alloy bolts for stress fractures and material voids, guaranteeing 100% surface coverage for aerospace and military-grade hardware.
Solución de clasificación óptica de componentes de munición
The 500mm Index Plate Optical Sorting Machine inspects larger caliber cartridge cases and projectile bodies, utilizing its rail-fed design and internal inspection capabilities to detect casing deformities and flash hole obstructions that could cause firing malfunctions.
Parámetros del producto
| Modelo | UFC-C-IV | UFC-D-IV | UFP-B-IV | UFP-D-IV | |
|---|---|---|---|---|---|
| UFC-C-IV | UFC-D-IV | UFP-B-IV | UFP-D-IV | ||
| Equipment Parameter | Detection disc diameter | 300mm | 500mm | 285mm | 500mm |
| Equipment size | 8608601913 | 106010601913 | 106010601870 | 124412441870 | |
| Equipment weight | 700KG | 800KG | 750KG | 800KG | |
| Voltage | 220VAC (standard) | ||||
| Frequency | 50HZ/60HZ | ||||
| Power | 3KW | 4KW | |||
| Air pressure | 0.5-0.8Mpa | ||||
| Technical Characteristic | Applicable workpiece | Suitable for detecting workpieces that cannot stand, such as screws, bolts and other workpieces that can be hung. | |||
| Feeding method | Rail conveyors | ||||
| Feeding direction | clockwise/counterclockwise | ||||
| Inspectable items | Thickness, diameter, diagonal, blocked holes, cracks, characters, pits and other dimensional appearance defects | ||||
| Maximum number of cameras | 4 Pcs | 12 Pcs | 4 Pcs | 12 Pcs | |
| Speed | ±450Pcs/min | ±600Pcs/min | ±400Pcs/min | ±250Pcs/min | |
| Accuracy | ≥±0.002mm | ||||
| Accessories can be added | It can be equipped with vertical feeding machines, climbing machines, turnover systems, etc., and can be connected to packaging and baling machines. | ||||
| Computer | Standard I7 industrial-grade computer (AI algorithm equipped with NVIDIA high computing power graphics card) | ||||
| Software platform | All support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + AI algorithm platform UIDI + AI defect generation software UIDG | ||||
Vídeo
Productos a juego
The UF-TZ-08 Passage Regulation Inspection Machine is designed for precise inspection of threaded holes and through holes. Utilizing a go/no-go gauge method, it efficiently determines whether the hole diameters meet standard specifications, distinguishing between acceptable and non-acceptable parts. This machine is crucial for maintaining quality control in industries where precise hole dimensions are critical.
✅ Automated Go/No-Go Gauging for Threads and Bores
✅ High-Sensitivity Torque Control to Prevent Part Damage
✅ Effective Detection of Internal Pitch, Depth, and Blockages
✅ Seamless Integration with Optical Sorting Lines
The UPD-H-2500 is a specialized belt-type optical sorting machine engineered for the rigorous inspection of elongated cylindrical parts, shafts, and rods. Unlike glass or index plate systems, the UPD-H-2500 utilizes a high-stability belt transmission system to support the full length of slender workpieces, effectively preventing rolling or misalignment during high-speed transport. Integrated with UNITECHO’s advanced vision system, it delivers continuous, uninterrupted detection of dimensional and surface defects, making it the ideal solution for automotive shafts, precision pins, and long fasteners.
✅ Specialized Belt Conveyor for Long Shaft & Rod Stability
✅ Continuous High-Speed Detection for Cylindrical Components
✅ AI-Powered UZVISION Platform with UIDG Defect Generation Software
✅ Non-Stop Flow Design for High-Volume Production Lines
The UTH-500 Steel Belt Type Optical Sorting Machine is a state-of-the-art solution designed for the precise inspection of spring components. With its high-resolution detection system, it efficiently identifies defects such as deformation, broken wires, and weld points, ensuring quality control for various spring types including compression and tension springs.
✅ High-Resolution Detection for Accurate Defect Identification
✅ Efficient Inspection of Compression and Tension Springs
✅ User-Friendly Interface for Easy Operation and Setup
✅ Nearly 360° Comprehensive Inspection
✅ High Precision and Efficiency in Detection
Para más información, póngase en contacto con los expertos
Visite Consulta
Tecnología Unitecho
UNITECHO Co, Ltd. fue fundada en 2013 y tiene su sede en Suzhou, China. Con la tecnología de visión artificial Al como núcleo, se ha comprometido a integrar profundamente la visión artificial, la automatización, la inteligencia artificial y otras tecnologías con aplicaciones industriales. Es una nueva empresa de alta tecnología centrada en I+D, producción, ventas y servicio.
Teléfono
+86-159-0216-9777
Correo electrónico
Dirección
No.5 Linghou Road. Zona de alta tecnología de Fenhu. Distrito de Wujiang. Ciudad de Suzhou. Provincia de Jiangsu