Máquina clasificadora óptica de piezas metálicas UFC-D-IV Index Plate
Como modelo insignia para la producción de grandes volúmenes, el Máquina clasificadora óptica de placas índice de 500 mm cuenta con un gran disco de 500 mm y admite hasta 12 cámaras para una cobertura superior. Su transportador de carril de precisión suspende de forma segura las piezas que no están en pie, como los pernos, para una rotación estable, alcanzando velocidades de ±600 piezas/min con ≥ ±0,002 mm de precisión. Gracias al ecosistema de IA de UNITECHO, ofrece una inspección completa de 360° para las exigentes aplicaciones militares y de automoción.
✅ Plato índice grande de 500 mm para alto rendimiento y manipulación de componentes más grandes.
✅ Capacidad de matriz de 12 cámaras para una inspección completa de 360° sin ángulos muertos
✅ Procesamiento de alta velocidad: ±600 pcs/min con aceleración AI industrial.
✅ Alimentación estable por transportador de raíles específica para piezas “colgadas de la cabeza”
Ventajas del software
12-Camera Full-Coverage Inspection System
The 500mm Index Plate Optical Sorting Machine supports an array of up to 12 cameras, enabling redundant viewing angles for thread roots and internal bores. This comprehensive configuration eliminates blind spots, ensuring reliable detection of complex defects like thread laps and internal blockages.
Specialized Handling for Non-Standing Parts
Utilizing a sophisticated rail conveyor, the 500mm Index Plate Optical Sorting Machine hangs top-heavy parts by their heads to prevent the wobbling common with belt conveyors. This ensures that non-standing components like flange bolts remain perfectly vertical for accurate geometric measurement.
AI-Driven Quality Assurance
Powered by NVIDIA computing and UNITECHO's AI ecosystem, the UFC-D uses deep learning to accurately distinguish between cosmetic variations and functional defects. The integrated UIDG software automatically generates defect samples, drastically reducing the training time required for new part numbers.
Precision Dimensional & Defect Measurement
Achieving an accuracy of ≥ ±0.002mm, the 500mm Index Plate Optical Sorting Machineperforms rigorous checks on critical dimensions like concentricity and diameter. It effectively detects material flaws such as cracks, pitting, and "blocked holes" in hollow fasteners and ammunition components.
Rapid Changeover & User-Friendly Interface
The system features a user-friendly interface that allows operators to quickly switch recipes for different product batches. Combined with quick-adjustment tooling on the rail conveyors, the UFC-Dminimizes downtime in high-mix production environments.
Escenarios de uso
Piezas mecanizadas de precisión para automoción
For stepped shafts and non-standing machined pins, the system's stable hanging mechanism ensures precise concentricity measurements within ±0.002mm tolerances. High-resolution optics verify complex geometries, guaranteeing that components fit perfectly in critical engine and transmission sub-assemblies.
Elementos de fijación para automoción
The 500mm Index Plate Optical Sorting Machineutilizes a 12-camera array to perform exhaustive 360-degree thread and head inspection on critical automotive bolts at 600 parts per minute. It reliably detects thread damage and heat treatment deformities, ensuring high-volume assembly lines receive only defect-free components.
3C Electronics Metal Hardware
Handling high volumes of micro-screws for consumer electronics, the 500mm Index Plate Optical Sorting Machineoffers rapid throughput while gently handling delicate plated parts via rail conveyors. It ensures precise dimensional compliance for the seamless automated assembly of smartphones and laptops.
Consumibles de moldeo por inyección para uso médico
The UFC-D provides rigorous inspection for bone screws and dental implants, identifying microscopic burrs and contaminants that could compromise biocompatibility. Its AI vision system ensures pristine surface finish and thread integrity, meeting the strict safety requirements of surgical hardware.
Fijaciones militares de precisión
The 500mm Index Plate Optical Sorting Machineuses a 12-camera setup to detect minute stress fractures and thread anomalies in aerospace and defense fasteners. It ensures 100% compliance with strict military standards, preventing the deployment of defective hardware in mission-critical equipment.
Componentes de munición
Specifically optimized for cartridge cases, the UFC-Dinspects for "blocked holes" and flash hole presence to prevent dangerous firing malfunctions. Its deep cavity inspection capabilities accurately identify internal defects and deformities, ensuring the reliability of ammunition supplies.
Parámetros del producto
| Modelo | UFC-C-IV | UFC-D-IV | UFP-B-IV | UFP-D-IV | |
|---|---|---|---|---|---|
| UFC-C-IV | UFC-D-IV | UFP-B-IV | UFP-D-IV | ||
| Equipment Parameter | Detection disc diameter | 300mm | 500mm | 285mm | 500mm |
| Equipment size | 8608601913 | 106010601913 | 106010601870 | 124412441870 | |
| Equipment weight | 700KG | 800KG | 750KG | 800KG | |
| Voltage | 220VAC (standard) | ||||
| Frequency | 50HZ/60HZ | ||||
| Power | 3KW | 4KW | |||
| Air pressure | 0.5-0.8Mpa | ||||
| Technical Characteristic | Applicable workpiece | Suitable for detecting workpieces that cannot stand, such as screws, bolts and other workpieces that can be hung. | |||
| Feeding method | Rail conveyors | ||||
| Feeding direction | clockwise/counterclockwise | ||||
| Inspectable items | Thickness, diameter, diagonal, blocked holes, cracks, characters, pits and other dimensional appearance defects | ||||
| Maximum number of cameras | 4 Pcs | 12 Pcs | 4 Pcs | 12 Pcs | |
| Speed | ±450Pcs/min | ±600Pcs/min | ±400Pcs/min | ±250Pcs/min | |
| Accuracy | ≥±0.002mm | ||||
| Accessories can be added | It can be equipped with vertical feeding machines, climbing machines, turnover systems, etc., and can be connected to packaging and baling machines. | ||||
| Computer | Standard I7 industrial-grade computer (AI algorithm equipped with NVIDIA high computing power graphics card) | ||||
| Software platform | All support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + AI algorithm platform UIDI + AI defect generation software UIDG | ||||
Vídeo
Productos a juego
The UF-TZ-08 Passage Regulation Inspection Machine is designed for precise inspection of threaded holes and through holes. Utilizing a go/no-go gauge method, it efficiently determines whether the hole diameters meet standard specifications, distinguishing between acceptable and non-acceptable parts. This machine is crucial for maintaining quality control in industries where precise hole dimensions are critical.
✅ Automated Go/No-Go Gauging for Threads and Bores
✅ High-Sensitivity Torque Control to Prevent Part Damage
✅ Effective Detection of Internal Pitch, Depth, and Blockages
✅ Seamless Integration with Optical Sorting Lines
The UPD-H-2500 is a specialized belt-type optical sorting machine engineered for the rigorous inspection of elongated cylindrical parts, shafts, and rods. Unlike glass or index plate systems, the UPD-H-2500 utilizes a high-stability belt transmission system to support the full length of slender workpieces, effectively preventing rolling or misalignment during high-speed transport. Integrated with UNITECHO’s advanced vision system, it delivers continuous, uninterrupted detection of dimensional and surface defects, making it the ideal solution for automotive shafts, precision pins, and long fasteners.
✅ Specialized Belt Conveyor for Long Shaft & Rod Stability
✅ Continuous High-Speed Detection for Cylindrical Components
✅ AI-Powered UZVISION Platform with UIDG Defect Generation Software
✅ Non-Stop Flow Design for High-Volume Production Lines
The UTH-500 Steel Belt Type Optical Sorting Machine is a state-of-the-art solution designed for the precise inspection of spring components. With its high-resolution detection system, it efficiently identifies defects such as deformation, broken wires, and weld points, ensuring quality control for various spring types including compression and tension springs.
✅ High-Resolution Detection for Accurate Defect Identification
✅ Efficient Inspection of Compression and Tension Springs
✅ User-Friendly Interface for Easy Operation and Setup
✅ Nearly 360° Comprehensive Inspection
✅ High Precision and Efficiency in Detection
Para más información, póngase en contacto con los expertos
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Tecnología Unitecho
UNITECHO Co, Ltd. fue fundada en 2013 y tiene su sede en Suzhou, China. Con la tecnología de visión artificial Al como núcleo, se ha comprometido a integrar profundamente la visión artificial, la automatización, la inteligencia artificial y otras tecnologías con aplicaciones industriales. Es una nueva empresa de alta tecnología centrada en I+D, producción, ventas y servicio.
Teléfono
+86-159-0216-9777
Correo electrónico
Dirección
No.5 Linghou Road. Zona de alta tecnología de Fenhu. Distrito de Wujiang. Ciudad de Suzhou. Provincia de Jiangsu