Mesin Penyortir Optik Bagian Logam Pelat Indeks UFC-C-IV

High-Precision Index Inspection for Fasteners and Non-Standing Parts

The UFC-C-IV is a specialized index plate optical sorting machine designed specifically for the rigorous inspection of workpieces that cannot stand independently, such as screws, bolts, and suspended components. Built with a 300mm detection disc and a robust rail conveyor feeding system, this machine utilizes a 4-camera setup to perform comprehensive dimensional and defect analysis. With a detection speed of ±450 pcs/min and industry-leading accuracy of ≥ ±0.002mm, the UFC-C-IV is the ideal solution for manufacturers requiring zero-defect quality control for hanging automotive fasteners, medical screws, and precision hardware.

✅ 300mm Index Plate System

Optimized for Hanging/Suspended Workpieces

✅ 4-Camera Optical Array for Multi-Angle Thread and Surface Inspection

✅ AI-Powered Deep Learning with NVIDIA High-Computing Graphics Card

✅ High-Precision Sorting up to ±450 pcs/min with ≥ ±0.002mm Accuracy

Keunggulan Perangkat Lunak

Specialized Index Plate for Hanging Parts

Designed for non-standing workpieces, the 300mm Index Plate Optical Sorting Machine securely suspends screws and bolts via a rail conveyor for stable inspection. This approach prevents the toppling issues common with flat belt sorters, guaranteeing reliable handling of top-heavy components.

AI-Powered Intelligent Defect Recognition

Powered by UNITECHO’s proprietary AI ecosystem and NVIDIA acceleration, the system intelligently distinguishes complex defects like cracks from normal surface variations. This deep learning capability enables rapid defect model generation, significantly reducing setup time and minimizing false rejection rates.

Micron-Level Dimensional Precision

Equipped with a high-resolution four-camera array, the 300mm Index Plate Optical Sorting Machine delivers industry-leading accuracy of ≥ ±0.002mm for critical dimensions. This precision ensures detection of the slightest deviations or internal blocked holes, meeting the most rigorous quality standards.

High-Speed Throughput Efficiency

Achieving inspection speeds of up to 450 pieces per minute, this system significantly boosts production throughput without compromising reliability. Its efficient clockwise or counterclockwise rail feeding mechanism maintains a continuous, jam-free flow to maximize daily output.

Seamless Automation Integration

The 300mm Index Plate Optical Sorting Machine allows for flexible integration with vertical feeders and automatic packaging systems for smart factory operations. This modular connectivity reduces manual handling, streamlining the entire quality control process from initial feeding to final boxing.

Skenario Penggunaan

Perangkat keras 3c
Baterai
Pemotong
Pemotongan Mati
Kamera Ponsel
kaca ponsel
PCB
Tag Rfid
Slot caerd sim
perisai debu ruang angkasa
Musim semi
Bagian Stamping

Suku Cadang Mesin Presisi Otomotif

Offering superior stability for elongated automotive shafts and pins, this unit measures concentricity and length tolerances of ±0.002mm. It guarantees precise fitment in engine and transmission systems by preventing part wobbling during inspection.

Pengencang Otomotif

The UFC-C-IV stabilizes hanging automotive bolts, hub screws, and rivets on its index plate for comprehensive thread and head inspection. It effectively detects critical defects like thread damage and cracks, ensuring the structural integrity of vehicle assemblies.

Perangkat keras 3c
Baterai
Pemotong
Pemotongan Mati
Kamera Ponsel
kaca ponsel

Perangkat Keras Logam Elektronik

The system gently handles delicate micro-screws and suspended fasteners for smartphones using precision rail feeding. It enforces strict dimensional specifications to prevent assembly failures in automated electronic production lines.

Perangkat keras 3c
Baterai
Pemotong
Pemotongan Mati
Kamera Ponsel
kaca ponsel
PCB
Tag Rfid
Slot caerd sim
perisai debu ruang angkasa
Musim semi
Bagian Stamping
Interkoneksi Semikonduktor Solusi Penyortiran Optik

Interkoneksi Semikonduktor

The UFC-C-IV is highly effective for inspecting elongated connector pins, pogo pins, and terminal leads used in semiconductor packaging. Its stable rail conveyance ensures accurate measurement of pin straightness and plating integrity, which are critical for reliable electrical connectivity.

Perangkat keras 3c
Baterai
Pemotong
Pemotongan Mati
Kamera Ponsel
kaca ponsel
PCB
Tag Rfid
Slot caerd sim
perisai debu ruang angkasa
Musim semi
Bagian Stamping

Pengencang Medis

Designed for high-hygiene manufacturing, this machine inspects bone screws and dental implants for microscopic burrs and blocked cannulations. High-resolution optics identify surface contamination to ensure patient safety and sterilization compliance.

Perangkat keras 3c
Baterai
Pemotong
Pemotongan Mati
Kamera Ponsel
kaca ponsel
PCB
Tag Rfid
Slot caerd sim
perisai debu ruang angkasa
Musim semi
Bagian Stamping

Solusi Penyortiran Optik Pengencang Presisi Militer

Mission-critical aerospace fasteners undergo rigorous inspection for stress fractures and precise thread geometry using AI-driven analysis. This ensures special alloy bolts meet zero-defect military standards for extreme operational environments.

Solusi Penyortiran Optik Komponen Amunisi

Ideally suited for cartridge casings, the machine checks for "blocked holes" and internal dimensions to prevent firing malfunctions. It rapidly verifies vent holes and detects casing deformations with high-speed precision.

Parameter Produk

ModelUFC-C-IVUFC-D-IVUFP-B-IVUFP-D-IV
UFC-C-IVUFC-D-IVUFP-B-IVUFP-D-IV
Equipment ParameterDiameter cakram deteksi300mm500mm285mm500mm
Ukuran peralatan8608601913106010601913106010601870124412441870
Berat peralatan700KG800KG750KG800KG
Tegangan220VAC (standar)
Frekuensi50HZ / 60HZ
Daya3KW4KW
Tekanan udara0,5-0,8Mpa
Technical CharacteristicBenda kerja yang berlakuSuitable for detecting workpieces that cannot stand, such as screws, bolts and other workpieces that can be hung.
Metode pemberian makanRail conveyors
Arah pemberian makansearah jarum jam / berlawanan arah jarum jam
Inspectable itemsThickness, diameter, diagonal, blocked holes, cracks, characters, pits and other dimensional appearance defects
Jumlah kamera maksimum4 Pcs12 Pcs4 Pcs12 Pcs
Kecepatan±450Pcs/min± 600 pcs / menit±400Pcs/min±250Pcs/min
Akurasi≥ ± 0,002mm
Aksesori dapat ditambahkanIt can be equipped with vertical feeding machines, climbing machines, turnover systems, etc., and can be connected to packaging and baling machines.
KomputerKomputer kelas industri I7 standar (algoritma AI yang dilengkapi dengan kartu grafis berdaya komputasi tinggi NVIDIA)
Platform perangkat lunakAll support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + AI algorithm platform UIDI + AI defect generation software UIDG

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Teknologi Unitecho

UNITECHO Co, Ltd didirikan pada tahun 2013 dan berkantor pusat di Suzhou, Tiongkok. Dengan teknologi visi mesin Al sebagai intinya, perusahaan ini berkomitmen untuk mengintegrasikan visi mesin, otomasi, kecerdasan buatan, dan teknologi lainnya secara mendalam dengan aplikasi industri. Ini adalah perusahaan teknologi tinggi baru yang berfokus pada R&D, produksi, penjualan, dan layanan.

Telepon

+86-159-0216-9777

Alamat

Jalan Linghou No.5. Zona Teknologi Tinggi Fenhu. Distrik Wujiang. Kota Suzhou. Provinsi Jiangsu

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