Optische Zählmaschine

UNITECHO revolutionizes automated packaging with our High-Precision Visual Counting Machine series, engineered to replace traditional weighing and mechanical counting methods. By integrating advanced line-scan CCD technology with intelligent algorithms, our systems deliver 99.9% counting accuracy, ensuring that every package contains the exact quantity required, regardless of material complexity.

Our portfolio caters to diverse production needs with two distinct high-performance series. The Multi-channel High Precision Series (D835/D850/D890)features a specialized 8-channel V-shaped design with dual-stage vibration plates, ensuring smooth separation and transport. This modular system is highly flexible, supporting expansion to 16, 24, or 32 channels to match production speeds. For mass production environments, the Z Series Combined High-Speed Counter (Z875)utilizes high-speed cameras capable of 10,000 scans per second, detecting particles as small as 0.3mm with a throughput of up to 5,000 pieces per minute.

Designed for versatility and ease of use, our counting solutions feature “One-Key” cleaning and rapid material changeover capabilities. Whether handling hardware fasteners (nuts, bolts), pharmaceutical products (tablets, capsules), food items (candy, gum), or precision plastic components, UNITECHO visual counters provide the reliability and speed essential for modern smart packaging lines.

Produktreihe

Fortschrittliche CCD-Zeilentechnologie und intelligente Algorithmen für präzises Zählen bei unübertroffener Geschwindigkeit. Er kann bis zu 5.000 Einheiten pro Minute verarbeiten und eignet sich für eine Vielzahl von Materialien, von 0,3 mm großen Mikrobauteilen bis hin zu Lebensmitteln und Hardware.

✅ Hochgeschwindigkeitsverarbeitung bis zu 5.000 Stück/Minute

✅ Präzisionserkennung für Teile bis zu 0,3 mm

✅ Reinigung mit einer Taste für schnellen Materialwechsel

Revolutionizing high-speed visual counting
Innovative multi-channel V-shaped design and dual-stage vibration feeding for reliable counting in an instant. Suitable for a wide variety of small components, ranging from robust hardware fasteners to delicate pharmaceutical pills and confectionery.
✅ Flexible V-shaped design for rapid material flow
✅ High precision for hardware, medical, and food products
✅ Scalable channels (16/24/32) to boost production efficiency

Utilizing AI vision and high-speed imaging, this machine automatically identifies and sorts materials or components by color, size, shape, or defect. It is ideal for enhancing production line efficiency and consistency in industries like electronics and automotive parts.

Produktvergleich

Multi-channel high-precision visual counting machine (D835/D850/D890)

Ausrüstung ModellD835/D850/D890Remarks
Effizienz der Zählung60 bottles/min ① 
Zählfehler≤1‰ ② 
Overall Power0.9KW 
StromversorgungAC 220V±10% 50Hz±1% 
Arbeitsluftdruck0,5-0,8 MPa 
Luftverbrauch≤1.0m³/min 
Overall Dimensions【D835】L1067mm×W540mm×H1090mm
 
【D850】L1930mm×W680mm×H1440mm
 
【D890】L2020mm×W980mm×H1374mm
Height includes feet
Overall Weight160kg 

Produktübersicht:D835/D850/D890 are multi-channel visual counting machines, equipped with two-stage vibratory bowl feeding and multi-channel architecture. They are suitable for high-bottle-speed, small-quantity material counting needs. All models can be expanded to 16, 24, or 32 channels according to customer requirements to improve counting efficiency.

Combined high-speed visual counting machine (Z875)

Ausrüstung ModellZ875
Effizienz der Zählung5000 particles/min ①
Zählfehler≤1‰ ②
Overall Power2KW
StromversorgungAC 220V±10% 50Hz±1%
Arbeitsluftdruck0,5-0,8 MPa
Luftverbrauch≤1.0m³/min
Overall DimensionsL1333×B1070×H1564mm
Overall Weight350kg

Produktübersicht:Z875 is a visual counting device, featuring direct vibrator feeding, multi-channel recognition, and two-stage control, with high counting efficiency.

Produktklassifizierung Vorteile

High-Precision Visual Recognition Technology

Utilizing imported high-speed line-scan CCD sensors with 2048 resolution and scanning speeds up to 10,000 times per second, our systems achieve theoretical accuracy rates of nearly 100%. The equipment is equipped with 6-million-pixel optical lenses capable of detecting and counting particles as small as 0.3mm, far surpassing traditional photoelectric or mechanical counting methods.

Versatile Multi-Industry Application

Designed to handle a vast array of materials, our counters are ideal for the hardware (nuts, bolts), pharmaceutical (pills, capsules), food (candy, gum), and plastic injection industries. The intelligent control system allows for the storage of unlimited material parameters, enabling operators to switch between different product types effortlessly without reprogramming.

Exceptional Speed & Throughput

Our machines are built for mass production. The Z-Series can process up to 5,000 pieces per minute, while the D-Series features a multi-channel V-shaped design (expandable to 16, 24, or 32 channels) to meet high-volume demands. This high efficiency significantly boosts packaging output while maintaining strict accuracy.

Schnelles Umschalten & Ein-Tasten-Reinigung

Efficiency extends to maintenance and downtime. The systems feature a "One-Key" fast cleaning function that quickly clears residual materials, making product changeovers incredibly fast. This design is user-friendly, allowing operators to switch materials and resume production with minimal interruption.

Intelligent Quality Monitoring & Safety

Beyond simple counting, our visual systems serve as quality gatekeepers. They feature intelligent alarm functions that automatically detect and alert for foreign matter, material defects, or packaging abnormalities. This ensures that only compliant products are packaged, protecting your brand reputation.

Flexible Operation & Smart Control

The systems offer multiple discharge modes—including foot pedal control, sensor-based release, and fully automatic discharge—to suit different production workflows. The touch-screen interface is intuitive and easy to master, reducing training time and reliance on specialized technical labor.

Showcase für Industrieanwendungen

Autoindustrie

Our equipment ensures the precise counting and packaging of essential automotive fasteners such as screws, nuts, and bolts. By replacing manual counting with high-speed visual recognition, we eliminate quantity errors in spare parts kits and assembly supply chains, significantly improving efficiency for automotive manufacturers.

Medizinische Industrie

We provide high-precision, non-contact counting solutions for pharmaceutical products like tablets and capsules. Our visual technology guarantees 100% accuracy and maintains strict hygiene standards by avoiding physical contact during the counting process, ensuring safety and compliance in medical packaging.

Elektronikindustrie

From terminals and connectors to small plastic gears, our systems enable the rapid and accurate counting of bulk electronic components. The advanced vision algorithms easily handle complex shapes and lightweight materials, ensuring exact quantities for high-volume consumer electronics production.

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Unitecho-Technologie

UNITECHO Co., Ltd. wurde 2013 gegründet und hat seinen Hauptsitz in Suzhou, China. Mit der Bildverarbeitungs-KI-Technologie als Kernstück ist das Unternehmen bestrebt, Bildverarbeitung, Automatisierung, künstliche Intelligenz und andere Technologien mit industriellen Anwendungen zu integrieren. Es handelt sich um ein neues Hightech-Unternehmen, das sich auf F&E, Produktion, Vertrieb und Service konzentriert.

Telefon

+86-159-0216-9777

Adresse

No.5 Linghou Road. Fenhu High-Tech Zone. Wujiang District. Stadt Suzhou. Jiangsu-Provinz

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