UGV-FR-VI Glass Turntable Metal Parts Optical Sorting Machine
High-Capacity 12-Camera Visual Inspection System
The UGV-FR-VI is a robust, large-format optical sorting machine designed for the comprehensive inspection of medium-to-large flat components. Featuring an expanded 800mm high-transmittance glass detection disc, this system supports a powerful configuration of up to 12 industrial cameras. This extensive multi-view capability allows for simultaneous top, bottom, side, and angled inspections, eliminating blind spots on complex workpieces. With a measurement accuracy of ±0.002mm and a sorting speed of ≤500 pcs/min, the UGV-FR-VI delivers uncompromising quality control for automotive stampings, electronic hardware, and precision fasteners.
✅ 800mm Large-Format Glass Platform for Increased Versatility
✅ 12-Camera Matrix for 360° Blind-Spot-Free Inspection
✅ Ultra-High Precision: ±0.002mm Repeatability
✅ AI-Core: UZVISION Platform with Deep Learning Defect Detection
Vantagens do software
12-Camera Multi-Angle Inspection
This system supports up to 12 cameras, enabling multi-angle coverage to inspect complex parts like stepped nuts. It reliably detects defects such as thread damage and side cracks that are often missed by single-view systems.
Large Glass Turntable & Stable Structure
Equipped with an 800mm glass turntable and weighing 900kg with a 4KW drive, the machine offers superior stability for smooth handling of larger workpieces. This robust design ensures consistent ±0.002mm accuracy during high-speed operation.
High Precision & High-Speed Detection
It achieves a detection accuracy of ±0.002mm at speeds up to approximately 500 pieces per minute. The system inspects various dimensional and appearance defects, including edges, head size, inner holes, pits, and cracks.
AI-Powered Vision Platform
The system runs on an NVIDIA GPU and UNITECHO's proprietary software suite: UZVISION, UIDI, and the AI defect generation tool UIDG. This allows rapid synthetic defect sample creation and model training, significantly reducing deployment time for new applications.
Modular Design & Automated Integration
It supports flexible feeding via belt or rail conveyors and integrates seamlessly with peripheral equipment like loaders and storage bins. This enables a fully automated "inspect-to-package" workflow by connecting directly with downstream packaging systems.
Cenários de utilização
Solução de seleção ótica de peças de estampagem para automóveis
The 800mm Glass Turntable Optical Sorting Machineutilizes its large disc to inspect flat automotive brackets and shims for burrs and flatness deviations. Its 12-camera setup covers the entire profile, ensuring these structural components fit perfectly during vehicle assembly.
Solução de seleção ótica de componentes de borracha e vedantes para o sector automóvel
The glass table allows for non-contact inspection of oil seals and gaskets, preventing deformation during the testing process. The system effectively detects flash and flow marks on both the sealing lip and outer diameter, ensuring leak-free performance in engine applications.
Solução de triagem ótica de fixadores para automóveis
Designed for critical fasteners like flange nuts and lock washers, the system measures thread pitch and inner diameters to ±0.002mm. Multi-view cameras simultaneously check for plating peeling and heat-treatment discoloration, preventing defective fasteners from entering the supply chain.
Componentes estruturais de eletrónica Solução de triagem ótica
Internal structural frames and SIM card trays are rigorously inspected for bending and dimensional accuracy. The system verifies that these intricate flat parts stay within tolerance to ensure the precise alignment of internal components in smart devices.
Eletrónica Solução de triagem ótica de peças de microprecisão
Utilizing high-magnification lenses, the system sorts micro-screws and contacts to identify microscopic burrs or deformation. This ensures robust electrical performance in miniaturized devices by detecting micron-level defects on tiny connectivity parts.
Eletrónica Metal Hardware Solução de triagem ótica
For aesthetic metal parts like laptop hinges and camera rings, the 800mm Glass Turntable Optical Sorting Machinedetects minute surface scratches and anodizing defects. Comprehensive camera coverage ensures that side-walls and chamfered edges meet the strict cosmetic standards of high-end consumer electronics.
Solução de triagem ótica de componentes passivos de semicondutores
Large batches of chip resistors and capacitors are sorted for dimensional uniformity and termination quality. High throughput capabilities help manufacturers maintain yield rates while filtering out components with electrode defects.
Solução de triagem ótica de dispositivos embalados de semicondutores
The machine inspects semiconductor devices and heat spreaders for lead coplanarity, utilizing advanced lighting to detect micro-cracks and marking defects. This ensures that only structurally sound packages proceed to final assembly, minimizing the risk of device failure.
Solução de triagem ótica de consumíveis para moldagem por injeção médica
The system ensures the safety of medical consumables like vial caps and syringe plungers by detecting black spots and molding defects in a clean environment. The glass platform enables non-contact inspection essential for meeting FDA and GMP compliance requirements.
Solução de triagem ótica de componentes electrónicos médicos
The 800mm Glass Turntable Optical Sorting Machineinspects delicate connectors and sensors used in diagnostic equipment for pin alignment and surface oxidation. Its high-precision dimensional checks guarantee the reliability of electronic interfaces in life-saving medical devices.
Solução de triagem ótica de fixadores de precisão militares
For mission-critical applications, the 800mm Glass Turntable Optical Sorting Machineprovides 100% inspection of specialized locknuts and washers. It verifies thread integrity, surface finish, and dimensional tolerances to eliminate failure risks in high-stress military environments.
Solução de triagem ótica de componentes de munições
The system inspects flat ammunition components such as casing bases and primer cups for indentations, scratches, and manufacturing inconsistencies. Automated high-speed sorting ensures the reliability of supplies while removing human error from the critical inspection process.
Parâmetros do produto
| Item | UGV-D-VI | UGV-ER-VI | UGV-FR-VI | UGV-GR-VI |
|---|---|---|---|---|
| Modelo | UGV-D-VI | UGV-ER-VI | UGV-FR-VI | UGV-GR-VI |
| Diâmetro do disco de deteção | 500 mm | 600 mm | 800 mm | 1000mm |
| Dimensão do equipamento | 928*1000*1900 | 1060*1060*1900 | 1280*1280*1980 | 1280*1480*1980 |
| Peso do equipamento | 750KG | 800KG | 900KG | 1000KG |
| Tensão | 220VAC (padrão) | 220VAC (padrão) | 220VAC (padrão) | 220VAC (padrão) |
| Frequência | 50HZ/60HZ | |||
| Potência | 3KW | 4KW | ||
| Pressão do ar | 0,5-0,8Mpa | |||
| Peça de trabalho aplicável | Utilizando a elevada transmissão de luz do vidro, podem ser inspeccionadas peças que podem ser colocadas de forma estável na placa de vidro. | |||
| Método de alimentação | Transportadores de correia e de carris | |||
| Direção de alimentação | sentido horário/anti-horário | |||
| Itens de inspeção | Defeitos dimensionais e de aparência, tais como arestas diagonais, tamanho da cabeça, haste, orifício interior, buracos, fissuras, danos nos dentes, etc. | |||
| Número máximo de câmaras | 4 unidades | 8 unidades | 12 unidades | 16 unidades |
| Velocidade | ±800Pcs/min | ±600Pcs/min | ±500Pcs/min | |
| Exatidão | ≥±0,002mm | |||
| Podem ser acrescentados acessórios | Pode ser equipada com máquinas de alimentação vertical, máquinas de escalada, silos de armazenamento, etc., e pode ser ligada a máquinas de embalagem e enfardamento. | |||
| Computador | Computador padrão I7 de nível industrial (algoritmo de IA equipado com placa gráfica NVIDIA de alta capacidade de computação) | |||
| Plataforma de software | Todos suportam as três plataformas de algoritmos de software desenvolvidas pela UNITECHO: Plataforma de visão UZVISION + plataforma de algoritmos de IA UIDI + software de geração de defeitos de IA UIDG. | |||
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Tecnologia Unitecho
A UNITECHO Co., Ltd. foi fundada em 2013 e está sediada em Suzhou, China. Com a tecnologia de visão de máquina Al como seu núcleo, está empenhada em integrar profundamente a visão de máquina, automação, inteligência artificial e outras tecnologias com aplicações da indústria. É uma nova empresa de alta tecnologia com foco em P&D, produção, vendas e serviços.
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+86-159-0216-9777
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Endereço
No.5 Linghou Road. Zona de alta tecnologia de Fenhu. Distrito de Wujiang. Cidade de Suzhou. Província de Jiangsu