Software Advantages
Rapid Multi-Dimensional Measurement
The IVT-VISION software drastically reduces inspection time by measuring over 100 dimensions simultaneously in under 1 second. Unlike traditional methods, adding measurement points does not increase the cycle time, ensuring maximum throughput for high-volume production efficiency.
Intuitive Operation for Everyone
Designed with a user-friendly interface, the OMQ series allows any operator to achieve stable, consistent results with a simple click. Clear on-screen guidance simplifies the setup process, eliminating the need for specialized training or complex manual adjustments.
Automated Data Management & Reporting
Measurement data is automatically saved and organized for centralized management, ensuring full traceability and easy retrieval. With a single click, users can generate detailed inspection reports, streamlining post-measurement workflows and significantly improving administrative efficiency.
No Fixturing or Precise Positioning Required
The system utilizes advanced pattern recognition to automatically detect the shape, position, and orientation of the workpiece. This eliminates the need for time-consuming alignment or expensive fixtures—simply place the part on the stage, and the software handles the rest.
Elimination of Focus-Related Errors
Featuring a large depth-of-field telecentric lens and auto-focus capabilities, the system handles uneven surfaces and height variations with ease. This technology eliminates deviations caused by manual focus adjustments, ensuring consistent accuracy regardless of the operator's skill level.
Usage Scenarios
Automotive Stamped Parts
The OMQ series is the perfect solution for verifying hole position deviations and profile contours on flat metal parts, ensuring precise fit and structural integrity in body and chassis components.
Automotive Rubber & Sealing Components
Its non-contact measurement capability prevents deformation when inspecting soft gaskets and seals, accurately identifying dimensional instability and verifying inner and outer diameters.
Automotive Plastic Parts & Structural Components
The system reliably detects warpage and verifies critical assembly dimensions on complex interior and exterior plastic parts.
Automotive Fasteners
It delivers rapid checks of head diameters, washer thickness, and thread profiles for fasteners placed flat on the stage.
3C Structural Modules
Leveraging Instant One-Key Measuring technology, the system verifies complex geometric tolerances—including flatness, hole positions, and profile contours—on smartphone mid-frames and SIM trays for slim, high-density devices.
3C Precision Hardware
It precisely measures dimensional deviations in shielding cans and small flat hardware to ensure strict adherence to functional standards.
3C Plastic Components
It precisely measures dimensional deviations in shielding cans and small flat hardware to ensure strict adherence to functional standards.
Wafer & Support Parts
Featuring advanced image stitching capabilities, the OMQ series captures the complex contours of large lead frames and wafers, ensuring the precise alignment and dimensional integrity of foundational layers.
Semiconductor Connectors
It strictly measures critical parameters such as pin coplanarity (Z-axis) and pitch alignment to effectively prevent connectivity failures.
Medical Injection Molded Consumables
The system rapidly measures rubber stoppers and O-rings for dimensional accuracy without physical contact, maintaining the hygiene and shape of sterile consumables.
Medical Fasteners & Implants
It verifies the complex geometry of bone plates and the head profiles of surgical screws to meet rigorous medical manufacturing tolerances.
Medical Electronic Components
It provides high-precision inspection of dimensions for miniature sensors and MLCCs, ensuring consistency in sophisticated medical devices.
Military Precision Fasteners
The machine verifies Mil-Spec tolerances on aviation screws, specifically checking head dimensions and lengths to ensure absolute airworthiness.
Military Optoelectronic Components
It performs non-contact dimensional inspection on sensitive lenses and filters, preserving flawless optical performance without risk of damage.
Special Material Parts
The system guarantees the structural consistency and dimensional accuracy of tungsten and ceramic parts designed for extreme thermal and kinetic environments.
Product Parameters
| Item | OMQ100C | OMQ120C | OMQ100D |
|---|---|---|---|
| Model | OMQ100C | OMQ120C | OMQ100D |
| Measuring Stroke (mm) | 82×55 | 120×80 | 82×55/20×13 |
| Z-axis Movement Mode | Automatic | Automatic | Automatic |
| Optical Lens | Double Telecentric Optical Lens | Double Telecentric Optical Lens | Double Telecentric Double Magnification Optical Lens |
| Image Sensor (Pixels) | 20 Million | 20 Million | Dual 20 Million |
| Measurement Accuracy (μm) | ±(2.5+L/50) | ±(2.5+L/50) | ±(2.5+L/50) |
| ±(1.5+L/50) | |||
| Repeatability (μm) | ±1.5 | ±1.5 | ±1.5 |
| ±1.0 | |||
| Light Source | 256-level Program-controlled Light Source | Same as Left | Same as Left |
| Contour Light: Telecentric Parallel Light | |||
| Surface Light: LED Ring Light | |||
| Image Processing | IVT Advanced Image Analysis Method, 256 Grayscale Levels, 20:1 Sub-pixel Processing Technology | Same as Left | Same as Left |
| Software | IVT-VISION | Same as Left | Same as Left |
| Minimum Display Unit (mm) | 0.00001 | Same as Left | Same as Left |
| Z-axis Movement Range (mm) | 45 | Same as Left | Same as Left |
| Z-axis Working Distance (mm) | 145 | Same as Left | Same as Left |
| Overall Dimensions (mm) | 260×450×660 | 280×480×680 | 260×480×800 |
| Weight (KG) | 28 | 45 | 35 |
| Load Capacity (KG) | 5 | Same as Left | Same as Left |
| Working Environment | Power Supply: 220V/50Hz | Same as Left | Same as Left |
| Vibration: <0.002mm/s, <15Hz | |||
| Temperature: 22℃±5℃ | |||
| Humidity: 20~80% | |||
| Optional Accessories | 1. Customization of special models and software functions is acceptable | Same as Left | Same as Left |
| 2. Optional manual lifting work platform | |||
| 3. Optional surface coaxial light |
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