Semiconductor Interconnects Optical Sorting Solution

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Semiconductor Interconnects Optical Sorting Solution

Precision Inspection for Semiconductor Interconnects

UNITECHO provides specialized AI-powered visual inspection solutions for semiconductor connectors, ensuring every pin, terminal, and intricate lead frame meets the highest standards of connectivity and electrical integrity. Our systems perform high-speed, non-contact inspections to detect critical defects such as pin deformation, coplanarity issues, pitch deviations, plating anomalies, and molding flash.

Utilizing advanced optical metrology and proprietary AI algorithms, we deliver precise and consistent quality control for high-density connector production. Our solution seamlessly integrates into manufacturing lines, providing real-time sorting and feedback to prevent parts with geometric inconsistencies from advancing. This prevents connection issues, reduces signal loss, and makes the final products more reliable, helping manufacturers reach zero-defect goals.

Tailored Solutions by Product

Optical Sorting Machine

Tailored for semiconductor connectors and terminals, our AI-driven optical sorting machines utilize Glass Plate and Six-sided inspection technologies. They perform high-speed, non-contact detection of micron-level defects such as lead deformation, plating peeling, and body cracks. By automatically identifying and separating non-conforming parts, the system ensures that only connectors with perfect structural integrity proceed to the next stage, preventing assembly issues caused by bent pins or damaged bodies.

Relevant Introduction

Optical Measuring Machine

This precision system is critical for connectors, delivering micron-level verification of geometric parameters including pin coplanarity, pitch alignment, and profile contours. Featuring advanced image stitching and large-field-of-view capabilities, it strictly measures complex tolerances to prevent connectivity failures. The machine provides real-time data feedback, ensuring every batch complies with rigorous semiconductor packaging standards before final assembly.

Relevant Introduction

Optical Sorting Machine

Our AI-powered optical sorting machine performs high-speed, non-contact inspection to automatically detect and separate defective automotive components by surface flaws, dimensions, or material inconsistencies.

Optical Measuring Machine

This precision optical measuring machine delivers micron-level accuracy for dimensional verification and geometric analysis of critical parts, ensuring compliance with strict automotive manufacturing tolerances.

Packing Machine

Integrated with our inspection systems, the automated packing machine efficiently sorts, counts, and packages qualified automotive parts into designated containers, streamlining the final production stage.

Packing Machine

Integrated with visual counting technology, our automated packaging solutions are specialized for the bag-feeding of sensitive semiconductor connectors using anti-static pre-made pouches. It performs functions such as precise counting, foreign material detection, and hermetic sealing. This end-of-line automation protects connectors from electrostatic discharge (ESD) and physical damage, ensuring they are contamination-free and ready for immediate automated assembly.

Relevant Introduction

Optical Sorting Machine

Utilizing AI vision, this machine automatically sorts components by properties or defects, enhancing efficiency and consistency in electronics and automotive production.

Optical Measuring Machine

This system performs fast, non-contact 2D & 3D measurement with micron-level accuracy, ensuring quality control in precision manufacturing and R&D.

Packing Machine

This intelligent, vision-guided system automates sorting and packaging while integrating final inspection to ensure quality and streamline end-of-line processes.

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Unitecho Technology

UNITECHO Co., Ltd. was founded in 2013 and is headquartered in Suzhou, China. With machine vision Al technology as its core, it is committed to deeply integrating machine vision, automation, artificial intelligence and other technologies with industry applications. It is a new high-tech enterprise focusing on R&D, production, sales and service.