Automotive Plastic and Structural Parts Optical Sorting Solution

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Automotive Plastic and Structural Parts Optical Sorting Solution

Precision Inspection for Automotive Plastic and Structural Parts

UNITECHO provides specialized AI-powered visual inspection solutions for automotive plastic parts and structural components, including clips, connectors, housings, panels, and assemblies. Our systems perform high-speed, non-contact inspections to detect critical defects such as short shots, flash, sink marks, weld lines, warpage, scratches, and color inconsistencies.

Utilizing high-resolution cameras with advanced lighting and proprietary AI algorithms trained for injection molded plastics, we deliver precise quality control for high-volume production. Our solutions seamlessly integrate into molding and assembly lines, providing real-time defect detection and automatic sorting—supporting automotive suppliers in achieving zero-defect production goals.

Tailored Solutions by Product

Optical Sorting Machine

Our glass disc optical sorting machines efficiently inspect small to medium-sized plastic components such as clips, fasteners, connectors, and bushings. The system automatically detects injection molding defects including flash, short shots, sink marks, contamination, and dimensional deviations, ensuring only quality-certified plastic parts advance to automotive assembly lines.

Relevant Introduction

Optical Measuring Machine

This precision system performs non-contact dimensional measurement of critical plastic part features including hole positions, wall thickness, overall dimensions, and snap-fit geometry. With high accuracy suitable for verifying tight tolerances on molded plastics, it supports SPC monitoring and helps identify mold wear or process drift before defects occur.

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Vertical Optical Measuring Machine

Optical Sorting Machine

Our AI-powered optical sorting machine performs high-speed, non-contact inspection to automatically detect and separate defective automotive components by surface flaws, dimensions, or material inconsistencies.

Vertical Optical Measuring Machine

Optical Measuring Machine

This precision optical measuring machine delivers micron-level accuracy for dimensional verification and geometric analysis of critical parts, ensuring compliance with strict automotive manufacturing tolerances.

Vertical Optical Measuring Machine

Packing Machine

Integrated with our inspection systems, the automated packing machine efficiently sorts, counts, and packages qualified automotive parts into designated containers, streamlining the final production stage.

Vertical Optical Measuring Machine

Packing Machine

Optical Counting Machine

Our vision counting machines deliver accurate piece counting for bulk plastic components, overcoming challenges of weighing methods caused by material density variations or static electricity. The system ensures precise quantities for assembly kits and customer orders while detecting mixed parts or color variations in the same batch.

Relevant Introduction

Vertical Optical Measuring Machine

Optical Sorting Machine

AI-driven system using high-speed imaging to automatically sort materials by color, size, shape, or defect. Enhances production efficiency in electronics and automotive industries.

Vertical Optical Measuring Machine

Optical Measuring Machine

High-precision system performing fast, non-contact 2D & 3D measurement with micron-level accuracy. Used in precision manufacturing and R&D for quality control.

Vertical Optical Measuring Machine

Optical Counting Machine

UNITECHO's visual counting machines deliver 99.9% accuracy using advanced imaging, replacing traditional methods across hardware, pharmaceutical, food, and plastic industries.

Vertical Optical Measuring Machine

Packing Machine

Intelligent vision-guided system automating sorting, orientation, and packaging with integrated final inspection. Ensures only qualified items are packed, streamlining end-of-line operations

Packing Machine

Integrated with inspection and counting systems, our automated packing machines handle verified plastic components for final packaging into bags, boxes, or trays. The system provides gentle handling to prevent scratching delicate surfaces while ensuring accurate counts, proper labeling, and complete traceability from molding to customer delivery.

Relevant Introduction

Vertical Optical Measuring Machine

Optical Sorting Machine

Vertical Optical Measuring Machine

Optical Measuring Machine

Vertical Optical Measuring Machine

Packing Machine

Vertical Optical Measuring Machine

Packing Machine

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Unitecho Technology

UNITECHO Co., Ltd. was founded in 2013 and is headquartered in Suzhou, China. With machine vision Al technology as its core, it is committed to deeply integrating machine vision, automation, artificial intelligence and other technologies with industry applications. It is a new high-tech enterprise focusing on R&D, production, sales and service.