UGO-FB-II Double Glass Disc Rubber Parts Optical Sorting Machine
Ultimate Dual-Platform Performance for Maximum Production Scale
The UGO-FB-II represents the flagship of the double glass disc series, featuring two massive 800mm detection platforms operating simultaneously with an advanced 24-camera vision system. Engineered for the highest-volume rubber seal manufacturing environments, this premium dual-platform architecture delivers unmatched production capacity while maintaining exceptional inspection precision. Integrating UIDI AI deep learning with slope climbing feeding and packaging automation, the UGO-FB-II provides comprehensive defect detection on O-rings, gaskets, and oil seals, making it the ultimate solution for tier-1 automotive and pharmaceutical manufacturers demanding maximum throughput without quality compromise.
✅ Dual 800mm Large-Format Glass Discs for maximum production capacity
✅ 24 High-Resolution Cameras with 360° prism module coverage
✅ UIDI + UIDG AI Platforms for autonomous model training and rapid deployment
✅ Heavy-Duty 1000KG Architecture for industrial-scale stability
Software Advantages
Industrial-Scale Dual 800mm Platform
The UGO-FB-II features two independent 800mm glass disc platforms—the largest in the industry—operating simultaneously to deliver maximum production throughput. This flagship dual-platform architecture supports the highest volume manufacturing requirements while maintaining the precision and quality standards demanded by automotive and medical industries.
Advanced 24-Camera Multi-Angle System
Equipped with 24 industrial-grade cameras strategically distributed across both 800mm platforms, the system achieves complete 360-degree inspection coverage using prism modules and telecentric optics. This comprehensive camera array eliminates all blind spots and ensures that even microscopic defects on complex seal geometries are detected with exceptional accuracy across both platforms.
UIDI Autonomous AI Training Platform
Powered by UNITECHO's proprietary UIDI deep learning platform, the system enables customers to independently develop and optimize AI detection models without requiring specialized data science expertise. The intelligent algorithm adapts to diverse rubber material characteristics and effectively distinguishes genuine defects from acceptable surface variations, dramatically reducing false rejection rates.
UIDG Rapid Synthetic Defect Generation
The integrated UIDG software eliminates traditional model training bottlenecks by generating realistic synthetic defect samples on demand. Manufacturers can rapidly deploy new product models and complete AI training in hours rather than weeks, ensuring maximum production flexibility and minimal downtime during product changeovers.
Heavy-Duty 1000KG Stability Platform
Built on a robust 1000kg industrial chassis supporting dual 800mm glass discs, the UGO-FB-II delivers exceptional mechanical stability essential for high-precision optical inspection at maximum production speeds. The heavy-duty construction with precision vibration isolation ensures consistent ±0.01mm repeatability throughout continuous 24/7 production operations.
Integrated Production Line Automation
The optimized slope climbing machine feeding system provides gentle, vibration-free product transport ideal for soft rubber components at maximum throughput. Combined with integrated packaging machine connectivity and automated sorting, the system achieves complete lights-out production automation from raw material input through final packaging and quality documentation.
Usage Scenarios
Automotive Rubber & Sealing Components
The UGO-FB-II delivers maximum-capacity inspection of critical engine O-rings, transmission oil seals, valve stem seals, and bearing seal rings for tier-1 automotive suppliers requiring highest throughput. The 24-camera system across dual 800mm platforms detects microscopic burrs, flash, cracks, and contamination on sealing surfaces, preventing fluid leakage failures in high-pressure powertrain applications.
Electronics Plastic Parts
The UGO-FB-II inspects precision waterproof gaskets, environmental seals, and camera module O-rings for high-volume smartphone and tablet production at maximum speeds. The dual 800mm platform with 24-camera coverage verifies IP67/IP68 waterproof integrity by detecting flow marks, shrinkage voids, and cosmetic defects.
Electronics Micro-precision Parts
The system inspects micro-O-rings and ultra-small silicone seals (down to 5mm OD) for wireless earbuds, smartwatches, and AR/VR devices with high-magnification telecentric optics across 24 cameras. The dual 800mm platform architecture delivers maximum throughput capacity while maintaining ±0.01mm dimensional accuracy for automated micro-assembly operations.
Medical Injection Molding Consumables
The flagship dual 800mm system provides maximum-throughput sterile inspection of pharmaceutical-grade rubber stoppers, syringe plungers, infusion set gaskets, and vial seals for large-scale pharmaceutical manufacturing. The 24-camera AI system ensures compliance with FDA 21 CFR Part 211, ISO 13485, and EU MDR standards by detecting contamination particles, dimensional deviations, and material defects.
Military Special Material Components
The UGO-FB-II provides maximum-capacity inspection of military-specification seals manufactured from fluoroelastomers (FKM/FFKM), perfluoroelastomers, and aerospace-grade silicones for defense contractors. The dual 800mm platform verifies Mil-Spec dimensional tolerances and surface perfection for components exposed to extreme conditions (-65°C to +325°C) in defense aircraft and naval systems requiring full AS9100 traceability
Product Parameters
| Category | Item | UGO-E2-1 | UGO-F2-1 |
|---|---|---|---|
| Device Model | Model | UGO-E2-1 | UGO-F2-1 |
| Equipment Parameter | Detection disc diameter | 600mm * 2 | 800mm * 2 |
| Equipment size | 11508502120 | 141024102280 | |
| Equipment weight | 950KG | 1000KG | |
| Voltage | 220VAC (Standard) | 220VAC (Standard) | |
| Frequency | 50HZ/60HZ | 50HZ/60HZ | |
| Power | 4KW | 4KW | |
| Air pressure | 0.5-0.8Mpa | 0.5-0.8Mpa | |
| Technical Characteristic | Applicable workpiece | O-rings, flat gaskets, rectangular gaskets, bearing seals, oil seals and other rubber products. | O-rings, flat gaskets, rectangular gaskets, bearing seals, oil seals and other rubber products. |
| Detection appearance items | Burr, raw edge, flow mark, mold dirt, material, sticky skin, pitting, crack, fracture, lack of parts, impurities, etc. | Burr, raw edge, flow mark, mold dirt, material, sticky skin, pitting, crack, fracture, lack of parts, impurities, etc. | |
| Detection size range | Outer diameter 5-65mm, thickness 1.0mm-6.0mm | Outer diameter 5-65mm, thickness 1.0mm-6.0mm | |
| Feeding method | Slope climbing machine feeding | Slope climbing machine feeding | |
| Maximum number of cameras | 24 Pcs | 24 Pcs | |
| Speed | 120-1500pcs/min (Depending on product specifications or number of cameras) | 120-1500pcs/min (Depending on product specifications or number of cameras) | |
| Accuracy | Repeatability ±0.01mm | Repeatability ±0.01mm | |
| Discharge opening | 5 discharge ports (OK port, dimension NG port, plane NG port, NG port, uncertain port) | 5 discharge ports (OK port, dimension NG port, plane NG port, NG port, uncertain port) | |
| Peripheral facilities | Packaging machine | Packaging machine | |
| Computer | Standard industrial-grade computer (AI algorithm equipped with NVIDIA high-power graphics card) * 2 | Standard industrial-grade computer (AI algorithm equipped with NVIDIA high-power graphics card) * 2 | |
| Software platform | All support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + AI algorithm platform UID + AI detect generation software UIDG. | All support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + AI algorithm platform UID + AI detect generation software UIDG. |
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Unitecho Technology
UNITECHO Co., Ltd. was founded in 2013 and is headquartered in Suzhou, China. With machine vision Al technology as its core, it is committed to deeply integrating machine vision, automation, artificial intelligence and other technologies with industry applications. It is a new high-tech enterprise focusing on R&D, production, sales and service.
Phone
+86-159-0216-9777
Address
No.5 Linghou Road. Fenhu High-tech Zone. Wujiang District. Suzhou City. Jiangsu Province