Software Advantages
Industry-Leading 16-Camera Array
The UGO-FA-III supports a maximum of 16 industrial cameras utilizing prism modules and telecentric optics to achieve true 360-degree inner/outer wall inspection. This comprehensive multi-angle coverage eliminates blind spots, ensuring that even microscopic burrs, cracks, and impurities on complex sealing rings are accurately detected.
Self-Developed UIDI AI Training Platform
Powered by UNITECHO's proprietary UIDI platform, the system enables customers to independently train and optimize AI models without specialized expertise. The intelligent algorithm effectively distinguishes between genuine defects and acceptable rubber texture variations, dramatically reducing false rejection rates and lowering operational costs.
UIDG Rapid Defect Generation Software
The UIDG software revolutionizes model construction by generating synthetic defect samples, eliminating the weeks-long wait for accumulating real defect parts. This allows manufacturers to rapidly switch between product batches and complete model training in hours rather than days, ensuring continuous production flexibility.
Heavy-Duty 800mm Platform Architecture
Built on a robust 850kg chassis with a massive 800mm glass disc, the UGO-FA-III delivers exceptional stability and production capacity. The large-format platform accommodates higher product flow rates and a wider range of seal sizes (5-65mm) without throughput bottlenecks, maximizing line efficiency.
Intelligent Slope Climbing Feeding System
The integrated slope climbing machine feeding ensures gentle, vibration-free product transport for soft rubber components. Combined with peripheral equipment (vertical feeder, packaging machine, sorting machine), the system achieves full production line automation from raw input to final packaging.
Sub-Micron Repeatability & Multi-Defect Recognition
With ±0.0mm repeatability and AI-powered defect classification, the system simultaneously detects 11+ defect types including burrs, raw edges, flow marks, material deficiency, sticky skin, pitting, cracks, fractures, mold dirty, depressions, and impurities. The telecentric lens design ensures distortion-free measurements across the entire inspection zone.
Usage Scenarios
Automotive Rubber & Sealing Components
The UGO-FA-III is the ultimate solution for mass inspection of critical automotive sealing systems, including engine O-rings, transmission oil seals, valve stem seals, and bearing seal rings. The 16-camera system meticulously inspects parting lines, sealing lips, and inner bores for microscopic burrs, flow marks, and cracks that could cause catastrophic fluid leakage in high-pressure automotive applications.
Electronics Plastic Parts
The UGO-FA-III inspects precision rubber and elastomeric sealing components such as smartphone waterproof gaskets, tablet O-rings, and camera lens seals. The 16-camera system verifies that these consumer-facing parts are free from flow marks, shrinkage voids, and cosmetic defects that could compromise IP67/IP68 waterproof ratings or affect user perception of device quality.
Electronics Micro-precision Parts
Designed for the miniaturized world of wearable technology, the machine inspects micro-O-rings, ultra-small gaskets, and precision silicone seals used in earbuds, smartwatches, and fitness trackers. The high-magnification telecentric optics verify that these microscopic rubber parts (down to 5mm OD) meet stringent dimensional tolerances (±0.01mm) required for reliable micro-assembly operations.
Medical Injection Molded Consumables
The system delivers sterile, non-contact inspection of pharmaceutical-grade rubber stoppers, syringe plungers, infusion set gaskets, and vial seals. The AI vision system detects minute contamination particles, mold residue, dimensional deviations, and surface imperfections while maintaining cleanroom integrity, ensuring full compliance with FDA CFR Part 211 and ISO 13485 medical manufacturing standards.
Military Special Material Components
The UGO-FA-III is capable of inspecting high-performance seals manufactured from advanced materials including fluoroelastomers (FKM/FFKM), perfluoroelastomers (FFKM), and aerospace-grade silicones. The system verifies structural integrity, dimensional conformance, and surface perfection of components designed to withstand extreme temperatures (-60°C to +300°C), aggressive chemicals, and high-pressure environments in defense aircraft, naval vessels, and ground combat systems.
Product Parameters
| Category | Item | UGO-E-I | UGO-F-I-II | UGO-F-I-III |
|---|---|---|---|---|
| Equipment Parameter | Model | UGO-E-I | UGO-F-I-II | UGO-F-I-III |
| Detection disc diameter | 600mm | 800mm | ||
| Equipment size | 1080*1080*2210 | 1100*1100*2110 | 1330*1330*2280 | |
| Equipment weight | 700KG | 720KG | 850KG | |
| Voltage | 220VAC (Standard) | 220VAC (Standard) | 220VAC (Standard) | |
| Frequency | 50HZ/60HZ | 50HZ/60HZ | 50HZ/60HZ | |
| Power | 3KW | 3KW | 3KW | |
| Air pressure | 0.5-0.8Mpa | 0.5-0.8Mpa | 0.5-0.8Mpa | |
| Technical Characteristic | Applicable workpiece | O-rings, flat gaskets, rectangular rings, bearing seals, oil seals and other rubber products. | Same as left | Same as left |
| Detection appearance items | Burr, flash, flow mark, lack of material, stuck material, deformation, fracture, wear, dirty, impurities, etc. | Same as left | Same as left | |
| Detection size range | Outer diameter 5-65mm, thickness 1.0mm-6.0mm | Same as left | Same as left | |
| Feeding method | Vibrating plate feeding | Slope climbing machine feeding | Vibrating plate feeding | |
| Maximum number of cameras | 10 Pcs | 11 Pcs | 16 Pcs | |
| Speed | 120-1000pcs/min (Depending on product specifications or number of cameras) | Same as left | Same as left | |
| Accuracy | Repeatability ±0.01mm | Same as left | Same as left | |
| Discharge opening | 4 discharge ports (OK port, dimension NG port, plane NG port, uncertain port) | Same as left | Same as left | |
| Peripheral facilities | Vertical loading machine, packaging machine | Packaging machine | Vertical loading machine, packaging machine | |
| Computer | Standard industrial-grade computer (AI algorithm equipped with NVIDIA high-computing power graphics card) | Same as left | Same as left | |
| Software platform | All support UNITECHO's three self-developed software algorithm platforms: UZVISION vision platform + Algorithm platform UIDI + AI detect generation software UDG. | Same as left | Same as left |
Matching Products
The UF-TZ-08 Passage Regulation Inspection Machine is designed for precise inspection of threaded holes and through holes. Utilizing a go/no-go gauge method, it efficiently determines whether the hole diameters meet standard specifications, distinguishing between acceptable and non-acceptable parts. This machine is crucial for maintaining quality control in industries where precise hole dimensions are critical.
✅ Automated Go/No-Go Gauging for Threads and Bores
✅ High-Sensitivity Torque Control to Prevent Part Damage
✅ Effective Detection of Internal Pitch, Depth, and Blockages
✅ Seamless Integration with Optical Sorting Lines
The UPD-H-2500 is a specialized belt-type optical sorting machine engineered for the rigorous inspection of elongated cylindrical parts, shafts, and rods. Unlike glass or index plate systems, the UPD-H-2500 utilizes a high-stability belt transmission system to support the full length of slender workpieces, effectively preventing rolling or misalignment during high-speed transport. Integrated with UNITECHO’s advanced vision system, it delivers continuous, uninterrupted detection of dimensional and surface defects, making it the ideal solution for automotive shafts, precision pins, and long fasteners.
✅ Specialized Belt Conveyor for Long Shaft & Rod Stability
✅ Continuous High-Speed Detection for Cylindrical Components
✅ AI-Powered UZVISION Platform with UIDG Defect Generation Software
✅ Non-Stop Flow Design for High-Volume Production Lines
The UTH-500 Steel Belt Type Optical Sorting Machine is a state-of-the-art solution designed for the precise inspection of spring components. With its high-resolution detection system, it efficiently identifies defects such as deformation, broken wires, and weld points, ensuring quality control for various spring types including compression and tension springs.
✅ High-Resolution Detection for Accurate Defect Identification
✅ Efficient Inspection of Compression and Tension Springs
✅ User-Friendly Interface for Easy Operation and Setup
✅ Nearly 360° Comprehensive Inspection
✅ High Precision and Efficiency in Detection
The UNITECHO UFP-D-IV is a top-tier inspection system for large, complex hanging parts with a 500mm detection disc and 4KW drive. It features up to 12 high-resolution cameras for comprehensive analysis, ensuring zero blind spots. This machine offers precise inspections at ±250 pcs/min with ±0.002mm accuracy, ideal for critical aerospace and automotive applications.
✅ Massive 500mm Index Plate for Large Component Capacity
✅ 12-Camera Support for Comprehensive 360° & Internal Inspection
✅ Heavy-Duty 4KW Power System for High-Torque Stable Rotation
✅ AI-Powered Deep Learning with NVIDIA High-Computing Graphics
The UFP-B-IV Index Plate Optical Sorting Machine is designed for inspecting suspended components like screws and bolts. With a 4KW drive system, it ensures stable, continuous operation. Equipped with a 285mm detection disc and rail conveyor, it provides vibration-free 360° inspections at ±400 pcs/min with ±0.002mm accuracy. Utilizing UNITECHO’s AI ecosystem, it guarantees defect-free quality control for automotive, medical, and electronics.
✅ 285mm Index Plate with Rail Conveyors for Hanging Part Stability
✅ High-Performance 4KW Motor System for Heavy-Duty Operation
✅ 4-Camera Optical Array for Multi-Angle Dimension & Defect Analysis
✅ AI-Powered Deep Learning with NVIDIA High-Computing Graphics
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Unitecho Technology
UNITECHO Co., Ltd. was founded in 2013 and is headquartered in Suzhou, China. With machine vision Al technology as its core, it is committed to deeply integrating machine vision, automation, artificial intelligence and other technologies with industry applications. It is a new high-tech enterprise focusing on R&D, production, sales and service.
Phone
+86-159-0216-9777
Address
No.5 Linghou Road. Fenhu High-tech Zone. Wujiang District. Suzhou City. Jiangsu Province